Análise de causas de rejeições de peças de aço zincadas a quente

Detalhes bibliográficos
Autor(a) principal: Pedroso, Danieli Cristina
Data de Publicação: 2009
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Biblioteca Digital de Teses e Dissertações do Mackenzie
Texto Completo: http://dspace.mackenzie.br/handle/10899/24216
Resumo: In this work the causes of rejection of lots of artifacts from the company Produto para Linhas Preformados, PLP, were analyzed which are made of steel SAE 1010 and SAE 1020 and zinc coated by hot-dip galvanizing. Lots of samples from different manufacturers were selected, with different chemical composition and geometry, but belonging to rejected lots and approved lots in accordance with usual market standards. The rejections are due to problems related to the adhesion of the layer of zinc. The samples were submitted to optical microscopy test, scanning electron microscopy and X-ray diffractions for comparative checking of between the structures of zinc formed layers by hot -dip galvanizing. To verify the corrosion in coating failure, corrosion tests were performed in three different environments: urban environment considered to be low-polluted; environment simulating sea water, salt spray. There is no failure evidence between the zinc coating and the substrate structure; irregular coatings and not very well defined phases were found in the rejected parts. In regions with failures, the results show a behavior similar to the literature with the rapid formation of rust at the beginning of the exposure followed by a show oxidation.
id UPM_91ad2c7eebea135840535a767fbcd98f
oai_identifier_str oai:dspace.mackenzie.br:10899/24216
network_acronym_str UPM
network_name_str Biblioteca Digital de Teses e Dissertações do Mackenzie
repository_id_str 10277
spelling http://lattes.cnpq.br/9144130519262852Vatavuk, Janhttp://lattes.cnpq.br/2607688973456560Panossian, Zehbourhttp://lattes.cnpq.br/1677499041492104Faldini, Sonia Braunsteinhttp://lattes.cnpq.br/5677034977004588Pedroso, Danieli Cristina2016-04-18T21:36:00Z2020-05-28T18:07:34Z2010-02-252020-05-28T18:07:34Z2009-08-17http://dspace.mackenzie.br/handle/10899/24216In this work the causes of rejection of lots of artifacts from the company Produto para Linhas Preformados, PLP, were analyzed which are made of steel SAE 1010 and SAE 1020 and zinc coated by hot-dip galvanizing. Lots of samples from different manufacturers were selected, with different chemical composition and geometry, but belonging to rejected lots and approved lots in accordance with usual market standards. The rejections are due to problems related to the adhesion of the layer of zinc. The samples were submitted to optical microscopy test, scanning electron microscopy and X-ray diffractions for comparative checking of between the structures of zinc formed layers by hot -dip galvanizing. To verify the corrosion in coating failure, corrosion tests were performed in three different environments: urban environment considered to be low-polluted; environment simulating sea water, salt spray. There is no failure evidence between the zinc coating and the substrate structure; irregular coatings and not very well defined phases were found in the rejected parts. In regions with failures, the results show a behavior similar to the literature with the rapid formation of rust at the beginning of the exposure followed by a show oxidation.Neste trabalho foram analisadas as causas da rejeição de lotes de artefatos da empresa Produto para Linhas Preformados, PLP, fabricados com aços SAE 1010 e SAE 1020 e zincados por imersão a quente. Foram selecionadas amostras de lotes de fabricantes diferentes, com composição química e geometrias distintas, pertencentes a lotes rejeitados e a lotes aprovados de acordo com normas usuais de mercado. As rejeições se devem a problemas relacionados a aderência da camada de zinco. As amostras foram submetidas a exames por microscopia óptica, microscopia de varredura e análises por difração de raio-X para verificação comparativa entre as estruturas das camadas de zinco formadas no processo zincagem por imersão a quente. Para verificar a corrosão nas falhas de revestimento de zinco, foram realizados ensaios de corrosão em três ambientes diferentes: ambiente considerado urbano de baixa poluição; ambiente simulando água do mar; câmara de névoa salina. Não há indício de relação entre a falha nos revestimentos de zinco e a estrutura do substrato; revestimentos irregulares e com fases não muito bem definidas foram encontrados nas peças rejeitadas. Nas regiões com falha, os resultados evidenciam um comportamento semelhante ao da literatura, com formação rápida de ferrugem no início da exposição das peças seguida por uma oxidação lenta.application/pdfporUniversidade Presbiteriana MackenzieEngenharia de MateriaisUPMBREngenharia de Materiaisgalvanizaçãoaço zincadocamadas intermetálicaszincagem a quentegalvanizinggalvanized steelintermetallic layershot-dip galvanizingCNPQ::ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICAAnálise de causas de rejeições de peças de aço zincadas a quenteinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisinfo:eu-repo/semantics/openAccessreponame:Biblioteca Digital de Teses e Dissertações do Mackenzieinstname:Universidade Presbiteriana Mackenzie (MACKENZIE)instacron:MACKENZIEORIGINALDanieli Cristina Pedroso....pdfDanieli Cristina Pedroso....pdfDanieli Pedrosoapplication/pdf7889875https://dspace.mackenzie.br/bitstream/10899/24216/1/Danieli%20Cristina%20Pedroso....pdfd2bcd2f093726b7bff0e484cd85cd337MD51TEXTDanieli Cristina Pedroso....pdf.txtDanieli Cristina Pedroso....pdf.txtExtracted texttext/plain106798https://dspace.mackenzie.br/bitstream/10899/24216/2/Danieli%20Cristina%20Pedroso....pdf.txt5088a1e00e97f48983e208cb1a696d2dMD52THUMBNAILDanieli Cristina Pedroso....pdf.jpgDanieli Cristina Pedroso....pdf.jpgGenerated Thumbnailimage/jpeg1137https://dspace.mackenzie.br/bitstream/10899/24216/3/Danieli%20Cristina%20Pedroso....pdf.jpg8f9cb869fefd7a55e07da491b601a05cMD5310899/242162022-03-09 03:00:31.25Biblioteca Digital de Teses e Dissertaçõeshttp://tede.mackenzie.br/jspui/PRI
dc.title.por.fl_str_mv Análise de causas de rejeições de peças de aço zincadas a quente
title Análise de causas de rejeições de peças de aço zincadas a quente
spellingShingle Análise de causas de rejeições de peças de aço zincadas a quente
Pedroso, Danieli Cristina
galvanização
aço zincado
camadas intermetálicas
zincagem a quente
galvanizing
galvanized steel
intermetallic layers
hot-dip galvanizing
CNPQ::ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
title_short Análise de causas de rejeições de peças de aço zincadas a quente
title_full Análise de causas de rejeições de peças de aço zincadas a quente
title_fullStr Análise de causas de rejeições de peças de aço zincadas a quente
title_full_unstemmed Análise de causas de rejeições de peças de aço zincadas a quente
title_sort Análise de causas de rejeições de peças de aço zincadas a quente
author Pedroso, Danieli Cristina
author_facet Pedroso, Danieli Cristina
author_role author
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/9144130519262852
dc.contributor.referee1.fl_str_mv Vatavuk, Jan
dc.contributor.referee1Lattes.fl_str_mv http://lattes.cnpq.br/2607688973456560
dc.contributor.referee2.fl_str_mv Panossian, Zehbour
dc.contributor.referee2Lattes.fl_str_mv http://lattes.cnpq.br/1677499041492104
dc.contributor.advisor1.fl_str_mv Faldini, Sonia Braunstein
dc.contributor.authorLattes.fl_str_mv http://lattes.cnpq.br/5677034977004588
dc.contributor.author.fl_str_mv Pedroso, Danieli Cristina
contributor_str_mv Vatavuk, Jan
Panossian, Zehbour
Faldini, Sonia Braunstein
dc.subject.por.fl_str_mv galvanização
aço zincado
camadas intermetálicas
zincagem a quente
topic galvanização
aço zincado
camadas intermetálicas
zincagem a quente
galvanizing
galvanized steel
intermetallic layers
hot-dip galvanizing
CNPQ::ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
dc.subject.eng.fl_str_mv galvanizing
galvanized steel
intermetallic layers
hot-dip galvanizing
dc.subject.cnpq.fl_str_mv CNPQ::ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
description In this work the causes of rejection of lots of artifacts from the company Produto para Linhas Preformados, PLP, were analyzed which are made of steel SAE 1010 and SAE 1020 and zinc coated by hot-dip galvanizing. Lots of samples from different manufacturers were selected, with different chemical composition and geometry, but belonging to rejected lots and approved lots in accordance with usual market standards. The rejections are due to problems related to the adhesion of the layer of zinc. The samples were submitted to optical microscopy test, scanning electron microscopy and X-ray diffractions for comparative checking of between the structures of zinc formed layers by hot -dip galvanizing. To verify the corrosion in coating failure, corrosion tests were performed in three different environments: urban environment considered to be low-polluted; environment simulating sea water, salt spray. There is no failure evidence between the zinc coating and the substrate structure; irregular coatings and not very well defined phases were found in the rejected parts. In regions with failures, the results show a behavior similar to the literature with the rapid formation of rust at the beginning of the exposure followed by a show oxidation.
publishDate 2009
dc.date.issued.fl_str_mv 2009-08-17
dc.date.available.fl_str_mv 2010-02-25
2020-05-28T18:07:34Z
dc.date.accessioned.fl_str_mv 2016-04-18T21:36:00Z
2020-05-28T18:07:34Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://dspace.mackenzie.br/handle/10899/24216
url http://dspace.mackenzie.br/handle/10899/24216
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Presbiteriana Mackenzie
dc.publisher.program.fl_str_mv Engenharia de Materiais
dc.publisher.initials.fl_str_mv UPM
dc.publisher.country.fl_str_mv BR
dc.publisher.department.fl_str_mv Engenharia de Materiais
publisher.none.fl_str_mv Universidade Presbiteriana Mackenzie
dc.source.none.fl_str_mv reponame:Biblioteca Digital de Teses e Dissertações do Mackenzie
instname:Universidade Presbiteriana Mackenzie (MACKENZIE)
instacron:MACKENZIE
instname_str Universidade Presbiteriana Mackenzie (MACKENZIE)
instacron_str MACKENZIE
institution MACKENZIE
reponame_str Biblioteca Digital de Teses e Dissertações do Mackenzie
collection Biblioteca Digital de Teses e Dissertações do Mackenzie
bitstream.url.fl_str_mv https://dspace.mackenzie.br/bitstream/10899/24216/1/Danieli%20Cristina%20Pedroso....pdf
https://dspace.mackenzie.br/bitstream/10899/24216/2/Danieli%20Cristina%20Pedroso....pdf.txt
https://dspace.mackenzie.br/bitstream/10899/24216/3/Danieli%20Cristina%20Pedroso....pdf.jpg
bitstream.checksum.fl_str_mv d2bcd2f093726b7bff0e484cd85cd337
5088a1e00e97f48983e208cb1a696d2d
8f9cb869fefd7a55e07da491b601a05c
bitstream.checksumAlgorithm.fl_str_mv MD5
MD5
MD5
repository.name.fl_str_mv
repository.mail.fl_str_mv
_version_ 1757177243202748416