Value stream mapping: case study in the manufacture of pet food products

Detalhes bibliográficos
Autor(a) principal: Bianco, Débora
Data de Publicação: 2019
Outros Autores: Junior, Júlio Cesar dos Santos, Sagawa, Juliana Keiko, Godinho, Moacir
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista Produção Online
Texto Completo: https://www.producaoonline.org.br/rpo/article/view/3458
Resumo: Lean methodology has been implemented in organizations to improve processes and reduce waste, thus improving competitiveness and performance. In order to maintain lean manufacturing, several tools can be implemented in the organization, one of them being Value Stream Mapping (VSM). Thus, the present study aims to map the flow of value of the manufacture of extruded pet food products, thus identifying the wastes inherent to the same and proposing improvements. The research method used was the case study, which allowed the in-depth analysis of the productive process in a large organization. With the application of the VSM we obtained as a result the map of the current state and after the analysis the map of the future state. Suggestions for improvement included synchronizing production while adopting Kanban and supermarkets to introduce the pulled production flow. Finally, there was a reduction of lead time to 13,8 days for 6.13 days and the number of operators to 17 for 12. From the study, one can identify gaps for future research.
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spelling Value stream mapping: case study in the manufacture of pet food productsMapeamento do fluxo de valor: estudo de caso na fabricação de produtos pet foodLean production. Lean Manufacturing. Value stream mapping (VSM). Case study. Waste.Produção enxuta. Mapeamento do fluxo de valor (MVF). Estudo de caso. Lean Manufacturing. Desperdícios.Lean methodology has been implemented in organizations to improve processes and reduce waste, thus improving competitiveness and performance. In order to maintain lean manufacturing, several tools can be implemented in the organization, one of them being Value Stream Mapping (VSM). Thus, the present study aims to map the flow of value of the manufacture of extruded pet food products, thus identifying the wastes inherent to the same and proposing improvements. The research method used was the case study, which allowed the in-depth analysis of the productive process in a large organization. With the application of the VSM we obtained as a result the map of the current state and after the analysis the map of the future state. Suggestions for improvement included synchronizing production while adopting Kanban and supermarkets to introduce the pulled production flow. Finally, there was a reduction of lead time to 13,8 days for 6.13 days and the number of operators to 17 for 12. From the study, one can identify gaps for future research.A metodologia lean tem sido implementada nas organizações para otimizar processos e diminuir os desperdícios, assim eleva a competitividade perante a concorrência e a performance da mesma. Para manter a fabricação enxuta, diversas ferramentas podem ser implementadas na organização, sendo uma delas o mapeamento do fluxo de valor (MFV). Desta forma, o presente estudo tem como propósito mapear o fluxo de valor da fabricação de produtos extrusados pet food e identificar os desperdícios para propor melhorias. O método de pesquisa utilizado foi o estudo de caso, que permitiu a análise aprofundada do processo produtivo em uma organização de grande porte. Com a aplicação do MFV obteve-se como resultado o mapa do estado atual e após a análise o mapa do estado futuro. As sugestões de melhoria incluíram sincronizar a produção ao adotar o Kanban e supermercados para introduzir o fluxo puxado de produção. Por fim, houve a redução do lead time de 13,8 dias para 6,13 dias e a quantidade de operadores de 17 para 12. A partir do estudo realizado, pode-se identificar lacunas para pesquisas futuras.Associação Brasileira de Engenharia de Produção2019-12-16info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfvideo/mp4https://www.producaoonline.org.br/rpo/article/view/345810.14488/1676-1901.v19i4.3458Revista Produção Online; Vol. 19 No. 4 (2019); 1345-1368Revista Produção Online; v. 19 n. 4 (2019); 1345-13681676-1901reponame:Revista Produção Onlineinstname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROporhttps://www.producaoonline.org.br/rpo/article/view/3458/1862https://www.producaoonline.org.br/rpo/article/view/3458/1863Copyright (c) 2019 Revista Produção Onlineinfo:eu-repo/semantics/openAccessBianco, DéboraJunior, Júlio Cesar dos SantosSagawa, Juliana KeikoGodinho, Moacir2019-12-19T22:26:14Zoai:ojs.emnuvens.com.br:article/3458Revistahttp://producaoonline.org.br/rpoPUBhttps://www.producaoonline.org.br/rpo/oai||producaoonline@gmail.com1676-19011676-1901opendoar:2019-12-19T22:26:14Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)false
dc.title.none.fl_str_mv Value stream mapping: case study in the manufacture of pet food products
Mapeamento do fluxo de valor: estudo de caso na fabricação de produtos pet food
title Value stream mapping: case study in the manufacture of pet food products
spellingShingle Value stream mapping: case study in the manufacture of pet food products
Bianco, Débora
Lean production. Lean Manufacturing. Value stream mapping (VSM). Case study. Waste.
Produção enxuta. Mapeamento do fluxo de valor (MVF). Estudo de caso. Lean Manufacturing. Desperdícios.
title_short Value stream mapping: case study in the manufacture of pet food products
title_full Value stream mapping: case study in the manufacture of pet food products
title_fullStr Value stream mapping: case study in the manufacture of pet food products
title_full_unstemmed Value stream mapping: case study in the manufacture of pet food products
title_sort Value stream mapping: case study in the manufacture of pet food products
author Bianco, Débora
author_facet Bianco, Débora
Junior, Júlio Cesar dos Santos
Sagawa, Juliana Keiko
Godinho, Moacir
author_role author
author2 Junior, Júlio Cesar dos Santos
Sagawa, Juliana Keiko
Godinho, Moacir
author2_role author
author
author
dc.contributor.author.fl_str_mv Bianco, Débora
Junior, Júlio Cesar dos Santos
Sagawa, Juliana Keiko
Godinho, Moacir
dc.subject.por.fl_str_mv Lean production. Lean Manufacturing. Value stream mapping (VSM). Case study. Waste.
Produção enxuta. Mapeamento do fluxo de valor (MVF). Estudo de caso. Lean Manufacturing. Desperdícios.
topic Lean production. Lean Manufacturing. Value stream mapping (VSM). Case study. Waste.
Produção enxuta. Mapeamento do fluxo de valor (MVF). Estudo de caso. Lean Manufacturing. Desperdícios.
description Lean methodology has been implemented in organizations to improve processes and reduce waste, thus improving competitiveness and performance. In order to maintain lean manufacturing, several tools can be implemented in the organization, one of them being Value Stream Mapping (VSM). Thus, the present study aims to map the flow of value of the manufacture of extruded pet food products, thus identifying the wastes inherent to the same and proposing improvements. The research method used was the case study, which allowed the in-depth analysis of the productive process in a large organization. With the application of the VSM we obtained as a result the map of the current state and after the analysis the map of the future state. Suggestions for improvement included synchronizing production while adopting Kanban and supermarkets to introduce the pulled production flow. Finally, there was a reduction of lead time to 13,8 days for 6.13 days and the number of operators to 17 for 12. From the study, one can identify gaps for future research.
publishDate 2019
dc.date.none.fl_str_mv 2019-12-16
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/3458
10.14488/1676-1901.v19i4.3458
url https://www.producaoonline.org.br/rpo/article/view/3458
identifier_str_mv 10.14488/1676-1901.v19i4.3458
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://www.producaoonline.org.br/rpo/article/view/3458/1862
https://www.producaoonline.org.br/rpo/article/view/3458/1863
dc.rights.driver.fl_str_mv Copyright (c) 2019 Revista Produção Online
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2019 Revista Produção Online
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
video/mp4
dc.publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
publisher.none.fl_str_mv Associação Brasileira de Engenharia de Produção
dc.source.none.fl_str_mv Revista Produção Online; Vol. 19 No. 4 (2019); 1345-1368
Revista Produção Online; v. 19 n. 4 (2019); 1345-1368
1676-1901
reponame:Revista Produção Online
instname:Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron:ABEPRO
instname_str Associação Brasileira de Engenharia de Produção (ABEPRO)
instacron_str ABEPRO
institution ABEPRO
reponame_str Revista Produção Online
collection Revista Produção Online
repository.name.fl_str_mv Revista Produção Online - Associação Brasileira de Engenharia de Produção (ABEPRO)
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