Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil

Detalhes bibliográficos
Autor(a) principal: Baldasso, Gabriel
Data de Publicação: 2020
Outros Autores: Pimenta, Raphael César de Souza, Ferreira, Eric Batista
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista do Instituto de Laticínios Cândido Tostes
Texto Completo: https://www.revistadoilct.com.br/rilct/article/view/802
Resumo: Being typically Brazilian and especially useful in the reprocessing of mozzarella, the Requeijão has become a product of high consumption and production in Brazil. Over time, the increased competitiveness among the dairy industries has improved the productivity of Requeijão. However, it is essential to increase the production and productivity of Requeijão without losing quality. It is known that a way to promote high productivity and high quality in a process is by using the Statistical Quality Control (SQC), which aims to help the production process to correct the identifiable errors throughout the process, in order to increase the profitability of production. This paper presents the process of Statistical Process Control (SPC) implementation in a Requeijão production line of a dairy industry in southern Minas Gerais. Control charts were used for variables and capability indexes, to monitor critical variables of the Requeijão production process, in order to meet the specifications of the Technical Regulation on Identity and Quality. After analysis of the results, it was found that the process variables are under statistical control and are capable to meet the specified standards. However, by analyzing the variability of the data, non-randomness patterns were identified, which indicates that the process variability is not under statistical control. The main cause which was pointed out was the poor accuracy of the data collected in the production process, which shows the effectiveness of SPC tools.
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spelling Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, BrazilControle estatístico de processo na produção de requeijão: estudo de caso em um laticínio no sul de Minas Geraisquality management; milk derivatives; capability index.Ciências agrárias, ciência dos alimentosgestão da qualidade; derivados do leite; índice de capabilidade.Being typically Brazilian and especially useful in the reprocessing of mozzarella, the Requeijão has become a product of high consumption and production in Brazil. Over time, the increased competitiveness among the dairy industries has improved the productivity of Requeijão. However, it is essential to increase the production and productivity of Requeijão without losing quality. It is known that a way to promote high productivity and high quality in a process is by using the Statistical Quality Control (SQC), which aims to help the production process to correct the identifiable errors throughout the process, in order to increase the profitability of production. This paper presents the process of Statistical Process Control (SPC) implementation in a Requeijão production line of a dairy industry in southern Minas Gerais. Control charts were used for variables and capability indexes, to monitor critical variables of the Requeijão production process, in order to meet the specifications of the Technical Regulation on Identity and Quality. After analysis of the results, it was found that the process variables are under statistical control and are capable to meet the specified standards. However, by analyzing the variability of the data, non-randomness patterns were identified, which indicates that the process variability is not under statistical control. The main cause which was pointed out was the poor accuracy of the data collected in the production process, which shows the effectiveness of SPC tools.Por ser tipicamente brasileiro e muito útil no reprocessamento da muçarela, o requeijão se tornou um produto de alto consumo e produção no Brasil. Com o passar do tempo, o aumento da competitividade entre as indústrias de laticínios fez com que a produtividade do requeijão aumentasse. Contudo, é fundamental aumentar a produção do requeijão sem perder a qualidade. Sabe-se que uma forma de promover alta produtividade e alta qualidade em um processo é utilizando o Controle Estatístico da Qualidade (CEQ), que visa auxiliar o processo de produção a corrigir os erros identificáveis ao longo do processo, com intuito de elevar a rentabilidade da produção. Este trabalho apresenta a implantação do Controle Estatístico de Processo (CEP) em uma linha de produção de requeijão de uma indústria de laticínios no sul de Minas Gerais. Foram utilizadas cartas de controle para variáveis e índices de capabilidade, com o intuito de monitorar variáveis críticas do processo de produção do requeijão, com a finalidade de atender às especificações do Regulamento Técnico de Identidade e Qualidade (RTIQ). Após análise dos resultados, foi verificado que as variáveis do processo estão sob controle estatístico e são capazes de atender a norma especificada. Contudo, analisando a variabilidade dos dados, foram identificados padrões de não aleatoriedade, o que indica que a variabilidade do processo não se encontra sob controle estatístico. A principal causa apontada foi a baixa precisão dos dados coletados no processo produtivo, o que mostra a efetividade das ferramentas do CEP. ILCTBaldasso, GabrielPimenta, Raphael César de SouzaFerreira, Eric Batista2020-12-25info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://www.revistadoilct.com.br/rilct/article/view/80210.14295/2238-6416.v75i3.802Journal of Candido Tostes Dairy Institute; v. 75, n. 3 (2020); 156-167Revista do Instituto de Laticínios Cândido Tostes; v. 75, n. 3 (2020); 156-1672238-64160100-3674reponame:Revista do Instituto de Laticínios Cândido Tostesinstname:Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG)instacron:EPAMIGporhttps://www.revistadoilct.com.br/rilct/article/view/802/535https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/345https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/346Direitos autorais 2021 Revista do Instituto de Laticínios Cândido Tosteshttp://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccess2021-03-26T18:58:56Zoai:oai.rilct.emnuvens.com.br:article/802Revistahttp://www.revistadoilct.com.br/ONGhttps://www.revistadoilct.com.br/rilct/oai||revistadoilct@epamig.br|| revistadoilct@oi.com.br2238-64160100-3674opendoar:2021-03-26T18:58:56Revista do Instituto de Laticínios Cândido Tostes - Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG)false
dc.title.none.fl_str_mv Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
Controle estatístico de processo na produção de requeijão: estudo de caso em um laticínio no sul de Minas Gerais
title Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
spellingShingle Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
Baldasso, Gabriel
quality management; milk derivatives; capability index.
Ciências agrárias, ciência dos alimentos
gestão da qualidade; derivados do leite; índice de capabilidade.
title_short Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
title_full Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
title_fullStr Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
title_full_unstemmed Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
title_sort Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
author Baldasso, Gabriel
author_facet Baldasso, Gabriel
Pimenta, Raphael César de Souza
Ferreira, Eric Batista
author_role author
author2 Pimenta, Raphael César de Souza
Ferreira, Eric Batista
author2_role author
author
dc.contributor.none.fl_str_mv

dc.contributor.author.fl_str_mv Baldasso, Gabriel
Pimenta, Raphael César de Souza
Ferreira, Eric Batista
dc.subject.none.fl_str_mv
dc.subject.por.fl_str_mv quality management; milk derivatives; capability index.
Ciências agrárias, ciência dos alimentos
gestão da qualidade; derivados do leite; índice de capabilidade.
topic quality management; milk derivatives; capability index.
Ciências agrárias, ciência dos alimentos
gestão da qualidade; derivados do leite; índice de capabilidade.
description Being typically Brazilian and especially useful in the reprocessing of mozzarella, the Requeijão has become a product of high consumption and production in Brazil. Over time, the increased competitiveness among the dairy industries has improved the productivity of Requeijão. However, it is essential to increase the production and productivity of Requeijão without losing quality. It is known that a way to promote high productivity and high quality in a process is by using the Statistical Quality Control (SQC), which aims to help the production process to correct the identifiable errors throughout the process, in order to increase the profitability of production. This paper presents the process of Statistical Process Control (SPC) implementation in a Requeijão production line of a dairy industry in southern Minas Gerais. Control charts were used for variables and capability indexes, to monitor critical variables of the Requeijão production process, in order to meet the specifications of the Technical Regulation on Identity and Quality. After analysis of the results, it was found that the process variables are under statistical control and are capable to meet the specified standards. However, by analyzing the variability of the data, non-randomness patterns were identified, which indicates that the process variability is not under statistical control. The main cause which was pointed out was the poor accuracy of the data collected in the production process, which shows the effectiveness of SPC tools.
publishDate 2020
dc.date.none.fl_str_mv 2020-12-25
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dc.type.driver.fl_str_mv info:eu-repo/semantics/article
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dc.identifier.uri.fl_str_mv https://www.revistadoilct.com.br/rilct/article/view/802
10.14295/2238-6416.v75i3.802
url https://www.revistadoilct.com.br/rilct/article/view/802
identifier_str_mv 10.14295/2238-6416.v75i3.802
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://www.revistadoilct.com.br/rilct/article/view/802/535
https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/345
https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/346
dc.rights.driver.fl_str_mv Direitos autorais 2021 Revista do Instituto de Laticínios Cândido Tostes
http://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Direitos autorais 2021 Revista do Instituto de Laticínios Cândido Tostes
http://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
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dc.publisher.none.fl_str_mv ILCT
publisher.none.fl_str_mv ILCT
dc.source.none.fl_str_mv Journal of Candido Tostes Dairy Institute; v. 75, n. 3 (2020); 156-167
Revista do Instituto de Laticínios Cândido Tostes; v. 75, n. 3 (2020); 156-167
2238-6416
0100-3674
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