Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Outros Autores: | , |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Revista do Instituto de Laticínios Cândido Tostes |
Texto Completo: | https://www.revistadoilct.com.br/rilct/article/view/802 |
Resumo: | Being typically Brazilian and especially useful in the reprocessing of mozzarella, the Requeijão has become a product of high consumption and production in Brazil. Over time, the increased competitiveness among the dairy industries has improved the productivity of Requeijão. However, it is essential to increase the production and productivity of Requeijão without losing quality. It is known that a way to promote high productivity and high quality in a process is by using the Statistical Quality Control (SQC), which aims to help the production process to correct the identifiable errors throughout the process, in order to increase the profitability of production. This paper presents the process of Statistical Process Control (SPC) implementation in a Requeijão production line of a dairy industry in southern Minas Gerais. Control charts were used for variables and capability indexes, to monitor critical variables of the Requeijão production process, in order to meet the specifications of the Technical Regulation on Identity and Quality. After analysis of the results, it was found that the process variables are under statistical control and are capable to meet the specified standards. However, by analyzing the variability of the data, non-randomness patterns were identified, which indicates that the process variability is not under statistical control. The main cause which was pointed out was the poor accuracy of the data collected in the production process, which shows the effectiveness of SPC tools. |
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Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, BrazilControle estatístico de processo na produção de requeijão: estudo de caso em um laticínio no sul de Minas Geraisquality management; milk derivatives; capability index.Ciências agrárias, ciência dos alimentosgestão da qualidade; derivados do leite; índice de capabilidade.Being typically Brazilian and especially useful in the reprocessing of mozzarella, the Requeijão has become a product of high consumption and production in Brazil. Over time, the increased competitiveness among the dairy industries has improved the productivity of Requeijão. However, it is essential to increase the production and productivity of Requeijão without losing quality. It is known that a way to promote high productivity and high quality in a process is by using the Statistical Quality Control (SQC), which aims to help the production process to correct the identifiable errors throughout the process, in order to increase the profitability of production. This paper presents the process of Statistical Process Control (SPC) implementation in a Requeijão production line of a dairy industry in southern Minas Gerais. Control charts were used for variables and capability indexes, to monitor critical variables of the Requeijão production process, in order to meet the specifications of the Technical Regulation on Identity and Quality. After analysis of the results, it was found that the process variables are under statistical control and are capable to meet the specified standards. However, by analyzing the variability of the data, non-randomness patterns were identified, which indicates that the process variability is not under statistical control. The main cause which was pointed out was the poor accuracy of the data collected in the production process, which shows the effectiveness of SPC tools.Por ser tipicamente brasileiro e muito útil no reprocessamento da muçarela, o requeijão se tornou um produto de alto consumo e produção no Brasil. Com o passar do tempo, o aumento da competitividade entre as indústrias de laticínios fez com que a produtividade do requeijão aumentasse. Contudo, é fundamental aumentar a produção do requeijão sem perder a qualidade. Sabe-se que uma forma de promover alta produtividade e alta qualidade em um processo é utilizando o Controle Estatístico da Qualidade (CEQ), que visa auxiliar o processo de produção a corrigir os erros identificáveis ao longo do processo, com intuito de elevar a rentabilidade da produção. Este trabalho apresenta a implantação do Controle Estatístico de Processo (CEP) em uma linha de produção de requeijão de uma indústria de laticínios no sul de Minas Gerais. Foram utilizadas cartas de controle para variáveis e índices de capabilidade, com o intuito de monitorar variáveis críticas do processo de produção do requeijão, com a finalidade de atender às especificações do Regulamento Técnico de Identidade e Qualidade (RTIQ). Após análise dos resultados, foi verificado que as variáveis do processo estão sob controle estatístico e são capazes de atender a norma especificada. Contudo, analisando a variabilidade dos dados, foram identificados padrões de não aleatoriedade, o que indica que a variabilidade do processo não se encontra sob controle estatístico. A principal causa apontada foi a baixa precisão dos dados coletados no processo produtivo, o que mostra a efetividade das ferramentas do CEP. ILCTBaldasso, GabrielPimenta, Raphael César de SouzaFerreira, Eric Batista2020-12-25info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://www.revistadoilct.com.br/rilct/article/view/80210.14295/2238-6416.v75i3.802Journal of Candido Tostes Dairy Institute; v. 75, n. 3 (2020); 156-167Revista do Instituto de Laticínios Cândido Tostes; v. 75, n. 3 (2020); 156-1672238-64160100-3674reponame:Revista do Instituto de Laticínios Cândido Tostesinstname:Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG)instacron:EPAMIGporhttps://www.revistadoilct.com.br/rilct/article/view/802/535https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/345https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/346Direitos autorais 2021 Revista do Instituto de Laticínios Cândido Tosteshttp://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccess2021-03-26T18:58:56Zoai:oai.rilct.emnuvens.com.br:article/802Revistahttp://www.revistadoilct.com.br/ONGhttps://www.revistadoilct.com.br/rilct/oai||revistadoilct@epamig.br|| revistadoilct@oi.com.br2238-64160100-3674opendoar:2021-03-26T18:58:56Revista do Instituto de Laticínios Cândido Tostes - Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG)false |
dc.title.none.fl_str_mv |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil Controle estatístico de processo na produção de requeijão: estudo de caso em um laticínio no sul de Minas Gerais |
title |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil |
spellingShingle |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil Baldasso, Gabriel quality management; milk derivatives; capability index. Ciências agrárias, ciência dos alimentos gestão da qualidade; derivados do leite; índice de capabilidade. |
title_short |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil |
title_full |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil |
title_fullStr |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil |
title_full_unstemmed |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil |
title_sort |
Statistical process control in the production of Requeijão: a case study in a dairy industry in the south of Minas Gerais state, Brazil |
author |
Baldasso, Gabriel |
author_facet |
Baldasso, Gabriel Pimenta, Raphael César de Souza Ferreira, Eric Batista |
author_role |
author |
author2 |
Pimenta, Raphael César de Souza Ferreira, Eric Batista |
author2_role |
author author |
dc.contributor.none.fl_str_mv |
|
dc.contributor.author.fl_str_mv |
Baldasso, Gabriel Pimenta, Raphael César de Souza Ferreira, Eric Batista |
dc.subject.none.fl_str_mv |
|
dc.subject.por.fl_str_mv |
quality management; milk derivatives; capability index. Ciências agrárias, ciência dos alimentos gestão da qualidade; derivados do leite; índice de capabilidade. |
topic |
quality management; milk derivatives; capability index. Ciências agrárias, ciência dos alimentos gestão da qualidade; derivados do leite; índice de capabilidade. |
description |
Being typically Brazilian and especially useful in the reprocessing of mozzarella, the Requeijão has become a product of high consumption and production in Brazil. Over time, the increased competitiveness among the dairy industries has improved the productivity of Requeijão. However, it is essential to increase the production and productivity of Requeijão without losing quality. It is known that a way to promote high productivity and high quality in a process is by using the Statistical Quality Control (SQC), which aims to help the production process to correct the identifiable errors throughout the process, in order to increase the profitability of production. This paper presents the process of Statistical Process Control (SPC) implementation in a Requeijão production line of a dairy industry in southern Minas Gerais. Control charts were used for variables and capability indexes, to monitor critical variables of the Requeijão production process, in order to meet the specifications of the Technical Regulation on Identity and Quality. After analysis of the results, it was found that the process variables are under statistical control and are capable to meet the specified standards. However, by analyzing the variability of the data, non-randomness patterns were identified, which indicates that the process variability is not under statistical control. The main cause which was pointed out was the poor accuracy of the data collected in the production process, which shows the effectiveness of SPC tools. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-12-25 |
dc.type.none.fl_str_mv |
|
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://www.revistadoilct.com.br/rilct/article/view/802 10.14295/2238-6416.v75i3.802 |
url |
https://www.revistadoilct.com.br/rilct/article/view/802 |
identifier_str_mv |
10.14295/2238-6416.v75i3.802 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://www.revistadoilct.com.br/rilct/article/view/802/535 https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/345 https://www.revistadoilct.com.br/rilct/article/downloadSuppFile/802/346 |
dc.rights.driver.fl_str_mv |
Direitos autorais 2021 Revista do Instituto de Laticínios Cândido Tostes http://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Direitos autorais 2021 Revista do Instituto de Laticínios Cândido Tostes http://creativecommons.org/licenses/by/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
ILCT |
publisher.none.fl_str_mv |
ILCT |
dc.source.none.fl_str_mv |
Journal of Candido Tostes Dairy Institute; v. 75, n. 3 (2020); 156-167 Revista do Instituto de Laticínios Cândido Tostes; v. 75, n. 3 (2020); 156-167 2238-6416 0100-3674 reponame:Revista do Instituto de Laticínios Cândido Tostes instname:Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG) instacron:EPAMIG |
instname_str |
Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG) |
instacron_str |
EPAMIG |
institution |
EPAMIG |
reponame_str |
Revista do Instituto de Laticínios Cândido Tostes |
collection |
Revista do Instituto de Laticínios Cândido Tostes |
repository.name.fl_str_mv |
Revista do Instituto de Laticínios Cândido Tostes - Empresa de Pesquisa Agropecuária de Minas Gerais (EPAMIG) |
repository.mail.fl_str_mv |
||revistadoilct@epamig.br|| revistadoilct@oi.com.br |
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1809738131676594176 |