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Steel desulfurization on RH degasser: physical and mathematical modeling

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Autor(a) principal: Silva,Antonio Marlon Barros
Data de Publicação: 2022
Outros Autores: Peixoto,Johne Jesus Mol, Silva,Carlos Antônio da, Silva,Itavahn Alves
Tipo de documento: Artigo
Idioma: eng
Título da fonte: REM - International Engineering Journal
Texto Completo: http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2022000100027
Resumo: Abstract Due to the high-quality steel demand, especially for ultra-low Sulfur steel, RH desulfurization has been practiced. Based on this, mathematical and physical modeling have been applied to study steel desulfurization by reagent addition in the RH degasser vacuum chamber. The main result of cold modeling, using water and oil emulating steel and slag, respectively, was to assess the influence of density difference between the continuous and disperse phases on oil droplet behavior. It is shown that its flow tends to be more restricted near the down snorkel when the density difference increases. Moreover, these results provide the basis for CFD modeling validation, which enabled the determination of slag drop residence time inside steel on RH and the average value of the rate of dissipation of turbulent kinetic energy inside the RH ladle. These two parameters were used to develop a kinetic model, which reaches a good agreement with industrial trial results available in literature. The optimum desulfurization degree of 31.44% was achieved for a gas flow rate of 90 Nm3/h, according to the kinetic model. This value can be useful in some steel grade production, where the required S content is less than 10 ppm. Even in common steel grade production, if some punctual chemical adjustment is necessary, this technique is also useful. The main kinetic parameter for steel desulfurization is the steel circulation rate. For best results, it should be reduced in the desulfurization stage, and after that, the normal operation can be resumed, so that the production cycle is not affected.
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spelling Steel desulfurization on RH degasser: physical and mathematical modelingRH degassersteel desulfurizationmodeling of steelmakingAbstract Due to the high-quality steel demand, especially for ultra-low Sulfur steel, RH desulfurization has been practiced. Based on this, mathematical and physical modeling have been applied to study steel desulfurization by reagent addition in the RH degasser vacuum chamber. The main result of cold modeling, using water and oil emulating steel and slag, respectively, was to assess the influence of density difference between the continuous and disperse phases on oil droplet behavior. It is shown that its flow tends to be more restricted near the down snorkel when the density difference increases. Moreover, these results provide the basis for CFD modeling validation, which enabled the determination of slag drop residence time inside steel on RH and the average value of the rate of dissipation of turbulent kinetic energy inside the RH ladle. These two parameters were used to develop a kinetic model, which reaches a good agreement with industrial trial results available in literature. The optimum desulfurization degree of 31.44% was achieved for a gas flow rate of 90 Nm3/h, according to the kinetic model. This value can be useful in some steel grade production, where the required S content is less than 10 ppm. Even in common steel grade production, if some punctual chemical adjustment is necessary, this technique is also useful. The main kinetic parameter for steel desulfurization is the steel circulation rate. For best results, it should be reduced in the desulfurization stage, and after that, the normal operation can be resumed, so that the production cycle is not affected.Fundação Gorceix2022-03-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersiontext/htmlhttp://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2022000100027REM - International Engineering Journal v.75 n.1 2022reponame:REM - International Engineering Journalinstname:Fundação Gorceix (FG)instacron:FG10.1590/0370-44672021750058info:eu-repo/semantics/openAccessSilva,Antonio Marlon BarrosPeixoto,Johne Jesus MolSilva,Carlos Antônio daSilva,Itavahn Alveseng2021-12-17T00:00:00Zoai:scielo:S2448-167X2022000100027Revistahttps://www.rem.com.br/?lang=pt-brPRIhttps://old.scielo.br/oai/scielo-oai.php||editor@rem.com.br2448-167X2448-167Xopendoar:2021-12-17T00:00REM - International Engineering Journal - Fundação Gorceix (FG)false
dc.title.none.fl_str_mv Steel desulfurization on RH degasser: physical and mathematical modeling
title Steel desulfurization on RH degasser: physical and mathematical modeling
spellingShingle Steel desulfurization on RH degasser: physical and mathematical modeling
Silva,Antonio Marlon Barros
RH degasser
steel desulfurization
modeling of steelmaking
title_short Steel desulfurization on RH degasser: physical and mathematical modeling
title_full Steel desulfurization on RH degasser: physical and mathematical modeling
title_fullStr Steel desulfurization on RH degasser: physical and mathematical modeling
title_full_unstemmed Steel desulfurization on RH degasser: physical and mathematical modeling
title_sort Steel desulfurization on RH degasser: physical and mathematical modeling
author Silva,Antonio Marlon Barros
author_facet Silva,Antonio Marlon Barros
Peixoto,Johne Jesus Mol
Silva,Carlos Antônio da
Silva,Itavahn Alves
author_role author
author2 Peixoto,Johne Jesus Mol
Silva,Carlos Antônio da
Silva,Itavahn Alves
author2_role author
author
author
dc.contributor.author.fl_str_mv Silva,Antonio Marlon Barros
Peixoto,Johne Jesus Mol
Silva,Carlos Antônio da
Silva,Itavahn Alves
dc.subject.por.fl_str_mv RH degasser
steel desulfurization
modeling of steelmaking
topic RH degasser
steel desulfurization
modeling of steelmaking
description Abstract Due to the high-quality steel demand, especially for ultra-low Sulfur steel, RH desulfurization has been practiced. Based on this, mathematical and physical modeling have been applied to study steel desulfurization by reagent addition in the RH degasser vacuum chamber. The main result of cold modeling, using water and oil emulating steel and slag, respectively, was to assess the influence of density difference between the continuous and disperse phases on oil droplet behavior. It is shown that its flow tends to be more restricted near the down snorkel when the density difference increases. Moreover, these results provide the basis for CFD modeling validation, which enabled the determination of slag drop residence time inside steel on RH and the average value of the rate of dissipation of turbulent kinetic energy inside the RH ladle. These two parameters were used to develop a kinetic model, which reaches a good agreement with industrial trial results available in literature. The optimum desulfurization degree of 31.44% was achieved for a gas flow rate of 90 Nm3/h, according to the kinetic model. This value can be useful in some steel grade production, where the required S content is less than 10 ppm. Even in common steel grade production, if some punctual chemical adjustment is necessary, this technique is also useful. The main kinetic parameter for steel desulfurization is the steel circulation rate. For best results, it should be reduced in the desulfurization stage, and after that, the normal operation can be resumed, so that the production cycle is not affected.
publishDate 2022
dc.date.none.fl_str_mv 2022-03-01
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2022000100027
url http://old.scielo.br/scielo.php?script=sci_arttext&pid=S2448-167X2022000100027
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 10.1590/0370-44672021750058
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv text/html
dc.publisher.none.fl_str_mv Fundação Gorceix
publisher.none.fl_str_mv Fundação Gorceix
dc.source.none.fl_str_mv REM - International Engineering Journal v.75 n.1 2022
reponame:REM - International Engineering Journal
instname:Fundação Gorceix (FG)
instacron:FG
instname_str Fundação Gorceix (FG)
instacron_str FG
institution FG
reponame_str REM - International Engineering Journal
collection REM - International Engineering Journal
repository.name.fl_str_mv REM - International Engineering Journal - Fundação Gorceix (FG)
repository.mail.fl_str_mv ||editor@rem.com.br
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