Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study
Autor(a) principal: | |
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Data de Publicação: | 2019 |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Independent Journal of Management & Production |
Texto Completo: | http://www.ijmp.jor.br/index.php/ijmp/article/view/943 |
Resumo: | The worldwide demand of ceramic tiles market is projected to spread about 21,000 million square meters by 2020. The rising infrastructure progress activities in emergent countries is expected to motivate the trade growth throughout the estimated period. The industry has fascinated a number of new competitors owing to the fast demand progress, thus executing the business extremely reasonable. The production of ceramic tiles involves two different stages: pre bisque firing kiln processes and post bisque firing kiln processes. Rejection encountered in pre bisque firing kiln processes can be recycled deprived of much damage to the environment however the post bisque firing kiln rejection cannot be reprocessed. On the other hand, greatest amount of thermal energy is consumed in the bisque firing kiln process. This research paper highlights a case study of frontier ceramic ltd to diminish the post bisque firing kiln rejections frequency during the production of ceramic wall tiles. In this perspective, 5S methodology is used to reorganize the workstations and process flow while the application of kaizens philosophy of continuous improvement has directed to 40% decrease in post bisque firing kiln rejection consequently saving energy and damage to environment. |
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Independent Journal of Management & Production |
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Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case studyrejections rate5S methodologykaizens and lean performsproductivity enhancementThe worldwide demand of ceramic tiles market is projected to spread about 21,000 million square meters by 2020. The rising infrastructure progress activities in emergent countries is expected to motivate the trade growth throughout the estimated period. The industry has fascinated a number of new competitors owing to the fast demand progress, thus executing the business extremely reasonable. The production of ceramic tiles involves two different stages: pre bisque firing kiln processes and post bisque firing kiln processes. Rejection encountered in pre bisque firing kiln processes can be recycled deprived of much damage to the environment however the post bisque firing kiln rejection cannot be reprocessed. On the other hand, greatest amount of thermal energy is consumed in the bisque firing kiln process. This research paper highlights a case study of frontier ceramic ltd to diminish the post bisque firing kiln rejections frequency during the production of ceramic wall tiles. In this perspective, 5S methodology is used to reorganize the workstations and process flow while the application of kaizens philosophy of continuous improvement has directed to 40% decrease in post bisque firing kiln rejection consequently saving energy and damage to environment.Independent2019-12-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdftext/htmlhttp://www.ijmp.jor.br/index.php/ijmp/article/view/94310.14807/ijmp.v10i6.943Independent Journal of Management & Production; Vol. 10 No. 6 (2019): Independent Journal of Management & Production; 1952-19702236-269X2236-269Xreponame:Independent Journal of Management & Productioninstname:Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)instacron:IJM&Penghttp://www.ijmp.jor.br/index.php/ijmp/article/view/943/1222http://www.ijmp.jor.br/index.php/ijmp/article/view/943/1223Copyright (c) 2019 zahid hussaininfo:eu-repo/semantics/openAccesshussain, zahid2020-02-01T02:43:03Zoai:www.ijmp.jor.br:article/943Revistahttp://www.ijmp.jor.br/PUBhttp://www.ijmp.jor.br/index.php/ijmp/oaiijmp@ijmp.jor.br||paulo@paulorodrigues.pro.br||2236-269X2236-269Xopendoar:2020-02-01T02:43:03Independent Journal of Management & Production - Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)false |
dc.title.none.fl_str_mv |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
title |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
spellingShingle |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study hussain, zahid rejections rate 5S methodology kaizens and lean performs productivity enhancement |
title_short |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
title_full |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
title_fullStr |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
title_full_unstemmed |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
title_sort |
Optimizing productivity by eliminating and managing rejection frequency using 5s and kaizens practices: case study |
author |
hussain, zahid |
author_facet |
hussain, zahid |
author_role |
author |
dc.contributor.author.fl_str_mv |
hussain, zahid |
dc.subject.por.fl_str_mv |
rejections rate 5S methodology kaizens and lean performs productivity enhancement |
topic |
rejections rate 5S methodology kaizens and lean performs productivity enhancement |
description |
The worldwide demand of ceramic tiles market is projected to spread about 21,000 million square meters by 2020. The rising infrastructure progress activities in emergent countries is expected to motivate the trade growth throughout the estimated period. The industry has fascinated a number of new competitors owing to the fast demand progress, thus executing the business extremely reasonable. The production of ceramic tiles involves two different stages: pre bisque firing kiln processes and post bisque firing kiln processes. Rejection encountered in pre bisque firing kiln processes can be recycled deprived of much damage to the environment however the post bisque firing kiln rejection cannot be reprocessed. On the other hand, greatest amount of thermal energy is consumed in the bisque firing kiln process. This research paper highlights a case study of frontier ceramic ltd to diminish the post bisque firing kiln rejections frequency during the production of ceramic wall tiles. In this perspective, 5S methodology is used to reorganize the workstations and process flow while the application of kaizens philosophy of continuous improvement has directed to 40% decrease in post bisque firing kiln rejection consequently saving energy and damage to environment. |
publishDate |
2019 |
dc.date.none.fl_str_mv |
2019-12-01 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://www.ijmp.jor.br/index.php/ijmp/article/view/943 10.14807/ijmp.v10i6.943 |
url |
http://www.ijmp.jor.br/index.php/ijmp/article/view/943 |
identifier_str_mv |
10.14807/ijmp.v10i6.943 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
http://www.ijmp.jor.br/index.php/ijmp/article/view/943/1222 http://www.ijmp.jor.br/index.php/ijmp/article/view/943/1223 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2019 zahid hussain info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2019 zahid hussain |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf text/html |
dc.publisher.none.fl_str_mv |
Independent |
publisher.none.fl_str_mv |
Independent |
dc.source.none.fl_str_mv |
Independent Journal of Management & Production; Vol. 10 No. 6 (2019): Independent Journal of Management & Production; 1952-1970 2236-269X 2236-269X reponame:Independent Journal of Management & Production instname:Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP) instacron:IJM&P |
instname_str |
Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP) |
instacron_str |
IJM&P |
institution |
IJM&P |
reponame_str |
Independent Journal of Management & Production |
collection |
Independent Journal of Management & Production |
repository.name.fl_str_mv |
Independent Journal of Management & Production - Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP) |
repository.mail.fl_str_mv |
ijmp@ijmp.jor.br||paulo@paulorodrigues.pro.br|| |
_version_ |
1797220492232359936 |