Orthogonal cutting of Wire and Arc Additive Manufactured parts
Autor(a) principal: | |
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Data de Publicação: | 2022 |
Outros Autores: | , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
Texto Completo: | http://hdl.handle.net/10362/142789 |
Resumo: | project CARAVELA (POCI-01–0247-FEDER-039796) under the Competitiveness and Internationalization Operational Program, Regional Operational Program for Lisbon FEDER and Portugal 2020. Authors would like to extend their thanks the Portuguese Military Academy Research Center (CINAMIL) for the support provided to high-speed image acquisition. Publisher Copyright: © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature. |
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Orthogonal cutting of Wire and Arc Additive Manufactured partsChip formationHot Forging Wire and Arc Additive Manufacturing (HF-WAAM)HSLA steelOrthogonal cuttingWAAMControl and Systems EngineeringSoftwareMechanical EngineeringComputer Science ApplicationsIndustrial and Manufacturing EngineeringSDG 7 - Affordable and Clean Energyproject CARAVELA (POCI-01–0247-FEDER-039796) under the Competitiveness and Internationalization Operational Program, Regional Operational Program for Lisbon FEDER and Portugal 2020. Authors would like to extend their thanks the Portuguese Military Academy Research Center (CINAMIL) for the support provided to high-speed image acquisition. Publisher Copyright: © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.This work aimed to evaluate whether the established scientific knowledge for machining homogeneous and isotropic materials remains valid for machining additively manufactured parts. The machinability of thin-walled structures produced through two different variants of wire and arc additive manufacturing (WAAM) was studied, namely conventional MIG deposition and the innovative hot forging variant (HF-WAAM). Cutting operations were carried out varying the undeformed chip thickness (UCT) and the cutting speed, using a tool rake angle of 25°. A systematic comparison was made between the existing theoretical principles and the obtained practical results of the orthogonal cutting process, where the relation between the material properties (hardness, grain size, yield strength) and important machining outcomes (cutting forces, specific cutting energy, friction, shear stress, chip formation and surface roughness) is addressed. Additionally, high-speed camera records were used to evaluate the generated shear angle and chip formation process during the experimental tests. The machinability indicators shown that, through the appropriate selection of the cutting parameters, machining forces and energy consumption can be reduced up to 12%, when machining the mechanical improved additive manufactured material. Therefore, it has been confirmed the feasibility of machining such materials following the traditional machining principles, without compromising the surface quality requirements.DEMI - Departamento de Engenharia Mecânica e IndustrialUNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialRUNFonseca, Pedro P.Vidal, CatarinaFerreira, Francisco B.Duarte, Valdemar R.Rodrigues, Tiago A.Santos, Telmo GomesMachado, Carla M.2023-01-13T01:32:27Z2022-042022-04-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article21application/pdfhttp://hdl.handle.net/10362/142789eng0268-3768PURE: 36485188https://doi.org/10.1007/s00170-022-08678-3info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-03-11T05:20:42Zoai:run.unl.pt:10362/142789Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T03:50:31.177569Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse |
dc.title.none.fl_str_mv |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
title |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
spellingShingle |
Orthogonal cutting of Wire and Arc Additive Manufactured parts Fonseca, Pedro P. Chip formation Hot Forging Wire and Arc Additive Manufacturing (HF-WAAM) HSLA steel Orthogonal cutting WAAM Control and Systems Engineering Software Mechanical Engineering Computer Science Applications Industrial and Manufacturing Engineering SDG 7 - Affordable and Clean Energy |
title_short |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
title_full |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
title_fullStr |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
title_full_unstemmed |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
title_sort |
Orthogonal cutting of Wire and Arc Additive Manufactured parts |
author |
Fonseca, Pedro P. |
author_facet |
Fonseca, Pedro P. Vidal, Catarina Ferreira, Francisco B. Duarte, Valdemar R. Rodrigues, Tiago A. Santos, Telmo Gomes Machado, Carla M. |
author_role |
author |
author2 |
Vidal, Catarina Ferreira, Francisco B. Duarte, Valdemar R. Rodrigues, Tiago A. Santos, Telmo Gomes Machado, Carla M. |
author2_role |
author author author author author author |
dc.contributor.none.fl_str_mv |
DEMI - Departamento de Engenharia Mecânica e Industrial UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial RUN |
dc.contributor.author.fl_str_mv |
Fonseca, Pedro P. Vidal, Catarina Ferreira, Francisco B. Duarte, Valdemar R. Rodrigues, Tiago A. Santos, Telmo Gomes Machado, Carla M. |
dc.subject.por.fl_str_mv |
Chip formation Hot Forging Wire and Arc Additive Manufacturing (HF-WAAM) HSLA steel Orthogonal cutting WAAM Control and Systems Engineering Software Mechanical Engineering Computer Science Applications Industrial and Manufacturing Engineering SDG 7 - Affordable and Clean Energy |
topic |
Chip formation Hot Forging Wire and Arc Additive Manufacturing (HF-WAAM) HSLA steel Orthogonal cutting WAAM Control and Systems Engineering Software Mechanical Engineering Computer Science Applications Industrial and Manufacturing Engineering SDG 7 - Affordable and Clean Energy |
description |
project CARAVELA (POCI-01–0247-FEDER-039796) under the Competitiveness and Internationalization Operational Program, Regional Operational Program for Lisbon FEDER and Portugal 2020. Authors would like to extend their thanks the Portuguese Military Academy Research Center (CINAMIL) for the support provided to high-speed image acquisition. Publisher Copyright: © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature. |
publishDate |
2022 |
dc.date.none.fl_str_mv |
2022-04 2022-04-01T00:00:00Z 2023-01-13T01:32:27Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10362/142789 |
url |
http://hdl.handle.net/10362/142789 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
0268-3768 PURE: 36485188 https://doi.org/10.1007/s00170-022-08678-3 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
21 application/pdf |
dc.source.none.fl_str_mv |
reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação instacron:RCAAP |
instname_str |
Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
instacron_str |
RCAAP |
institution |
RCAAP |
reponame_str |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
collection |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
repository.name.fl_str_mv |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
repository.mail.fl_str_mv |
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1799138101927346176 |