Orthogonal cutting of Wire and Arc Additive Manufactured parts

Detalhes bibliográficos
Autor(a) principal: Fonseca, Pedro P.
Data de Publicação: 2022
Outros Autores: Vidal, Catarina, Ferreira, Francisco B., Duarte, Valdemar R., Rodrigues, Tiago A., Santos, Telmo Gomes, Machado, Carla M.
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10362/142789
Resumo: project CARAVELA (POCI-01–0247-FEDER-039796) under the Competitiveness and Internationalization Operational Program, Regional Operational Program for Lisbon FEDER and Portugal 2020. Authors would like to extend their thanks the Portuguese Military Academy Research Center (CINAMIL) for the support provided to high-speed image acquisition. Publisher Copyright: © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.
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spelling Orthogonal cutting of Wire and Arc Additive Manufactured partsChip formationHot Forging Wire and Arc Additive Manufacturing (HF-WAAM)HSLA steelOrthogonal cuttingWAAMControl and Systems EngineeringSoftwareMechanical EngineeringComputer Science ApplicationsIndustrial and Manufacturing EngineeringSDG 7 - Affordable and Clean Energyproject CARAVELA (POCI-01–0247-FEDER-039796) under the Competitiveness and Internationalization Operational Program, Regional Operational Program for Lisbon FEDER and Portugal 2020. Authors would like to extend their thanks the Portuguese Military Academy Research Center (CINAMIL) for the support provided to high-speed image acquisition. Publisher Copyright: © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.This work aimed to evaluate whether the established scientific knowledge for machining homogeneous and isotropic materials remains valid for machining additively manufactured parts. The machinability of thin-walled structures produced through two different variants of wire and arc additive manufacturing (WAAM) was studied, namely conventional MIG deposition and the innovative hot forging variant (HF-WAAM). Cutting operations were carried out varying the undeformed chip thickness (UCT) and the cutting speed, using a tool rake angle of 25°. A systematic comparison was made between the existing theoretical principles and the obtained practical results of the orthogonal cutting process, where the relation between the material properties (hardness, grain size, yield strength) and important machining outcomes (cutting forces, specific cutting energy, friction, shear stress, chip formation and surface roughness) is addressed. Additionally, high-speed camera records were used to evaluate the generated shear angle and chip formation process during the experimental tests. The machinability indicators shown that, through the appropriate selection of the cutting parameters, machining forces and energy consumption can be reduced up to 12%, when machining the mechanical improved additive manufactured material. Therefore, it has been confirmed the feasibility of machining such materials following the traditional machining principles, without compromising the surface quality requirements.DEMI - Departamento de Engenharia Mecânica e IndustrialUNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialRUNFonseca, Pedro P.Vidal, CatarinaFerreira, Francisco B.Duarte, Valdemar R.Rodrigues, Tiago A.Santos, Telmo GomesMachado, Carla M.2023-01-13T01:32:27Z2022-042022-04-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article21application/pdfhttp://hdl.handle.net/10362/142789eng0268-3768PURE: 36485188https://doi.org/10.1007/s00170-022-08678-3info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-03-11T05:20:42Zoai:run.unl.pt:10362/142789Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T03:50:31.177569Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv Orthogonal cutting of Wire and Arc Additive Manufactured parts
title Orthogonal cutting of Wire and Arc Additive Manufactured parts
spellingShingle Orthogonal cutting of Wire and Arc Additive Manufactured parts
Fonseca, Pedro P.
Chip formation
Hot Forging Wire and Arc Additive Manufacturing (HF-WAAM)
HSLA steel
Orthogonal cutting
WAAM
Control and Systems Engineering
Software
Mechanical Engineering
Computer Science Applications
Industrial and Manufacturing Engineering
SDG 7 - Affordable and Clean Energy
title_short Orthogonal cutting of Wire and Arc Additive Manufactured parts
title_full Orthogonal cutting of Wire and Arc Additive Manufactured parts
title_fullStr Orthogonal cutting of Wire and Arc Additive Manufactured parts
title_full_unstemmed Orthogonal cutting of Wire and Arc Additive Manufactured parts
title_sort Orthogonal cutting of Wire and Arc Additive Manufactured parts
author Fonseca, Pedro P.
author_facet Fonseca, Pedro P.
Vidal, Catarina
Ferreira, Francisco B.
Duarte, Valdemar R.
Rodrigues, Tiago A.
Santos, Telmo Gomes
Machado, Carla M.
author_role author
author2 Vidal, Catarina
Ferreira, Francisco B.
Duarte, Valdemar R.
Rodrigues, Tiago A.
Santos, Telmo Gomes
Machado, Carla M.
author2_role author
author
author
author
author
author
dc.contributor.none.fl_str_mv DEMI - Departamento de Engenharia Mecânica e Industrial
UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial
RUN
dc.contributor.author.fl_str_mv Fonseca, Pedro P.
Vidal, Catarina
Ferreira, Francisco B.
Duarte, Valdemar R.
Rodrigues, Tiago A.
Santos, Telmo Gomes
Machado, Carla M.
dc.subject.por.fl_str_mv Chip formation
Hot Forging Wire and Arc Additive Manufacturing (HF-WAAM)
HSLA steel
Orthogonal cutting
WAAM
Control and Systems Engineering
Software
Mechanical Engineering
Computer Science Applications
Industrial and Manufacturing Engineering
SDG 7 - Affordable and Clean Energy
topic Chip formation
Hot Forging Wire and Arc Additive Manufacturing (HF-WAAM)
HSLA steel
Orthogonal cutting
WAAM
Control and Systems Engineering
Software
Mechanical Engineering
Computer Science Applications
Industrial and Manufacturing Engineering
SDG 7 - Affordable and Clean Energy
description project CARAVELA (POCI-01–0247-FEDER-039796) under the Competitiveness and Internationalization Operational Program, Regional Operational Program for Lisbon FEDER and Portugal 2020. Authors would like to extend their thanks the Portuguese Military Academy Research Center (CINAMIL) for the support provided to high-speed image acquisition. Publisher Copyright: © 2022, The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature.
publishDate 2022
dc.date.none.fl_str_mv 2022-04
2022-04-01T00:00:00Z
2023-01-13T01:32:27Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/10362/142789
url http://hdl.handle.net/10362/142789
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 0268-3768
PURE: 36485188
https://doi.org/10.1007/s00170-022-08678-3
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 21
application/pdf
dc.source.none.fl_str_mv reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron:RCAAP
instname_str Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron_str RCAAP
institution RCAAP
reponame_str Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
collection Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
repository.name.fl_str_mv Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
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