Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools
Autor(a) principal: | |
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Data de Publicação: | 2023 |
Outros Autores: | |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
Texto Completo: | http://hdl.handle.net/10400.6/14162 |
Resumo: | The business world is becoming more competitive. Therefore, it is crucial to increase the flexibility of production by decreasing the time used in the processes of preparing the production lines for new items’ production, reducing changeover and setup times. This paper presents a case study where the main goal is to reduce the setup time of welding robots. Single Minute Exchange of Die (SMED) was implemented, using other tools such as the Spaghetti Diagram, ERCS Analysis (Eliminate, Rearrange, Combine, Simplify), Gemba Walk, Standardized Work, Flowcharts, and Pareto Diagram. The setup time decreased by 36% in the welding robots studied, decreasing the motions by 43% during the changeover process and reducing the time from the categories: “transportation”, “main”, “other”, and “waiting”. In addition to SMED implementation, this study offers an integrated study of several Lean tools and Quality tools to achieve the maximum reduction of changeover and setup times. |
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Setup time reduction of an automotive parts assembly line using Lean Tools and Quality ToolsLean manufacturingSMEDAutomotive industryERCS analysisSpaghetti DiagramGemba WalkThe business world is becoming more competitive. Therefore, it is crucial to increase the flexibility of production by decreasing the time used in the processes of preparing the production lines for new items’ production, reducing changeover and setup times. This paper presents a case study where the main goal is to reduce the setup time of welding robots. Single Minute Exchange of Die (SMED) was implemented, using other tools such as the Spaghetti Diagram, ERCS Analysis (Eliminate, Rearrange, Combine, Simplify), Gemba Walk, Standardized Work, Flowcharts, and Pareto Diagram. The setup time decreased by 36% in the welding robots studied, decreasing the motions by 43% during the changeover process and reducing the time from the categories: “transportation”, “main”, “other”, and “waiting”. In addition to SMED implementation, this study offers an integrated study of several Lean tools and Quality tools to achieve the maximum reduction of changeover and setup times.MDPIuBibliorumOliveira, Cátia Marlene MenesesLima, Tânia M.2024-01-26T10:05:54Z20232023-01-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10400.6/14162engOliveira, C.; Lima, T.M. Setup Time Reduction of an Automotive Parts Assembly Line Using Lean Tools and Quality Tools. Eng 2023, 4, 2352–2362. https:// doi.org/10.3390/eng403013410.3390/eng4030134info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-11-27T12:44:15Zoai:ubibliorum.ubi.pt:10400.6/14162Portal AgregadorONGhttps://www.rcaap.pt/oai/openairemluisa.alvim@gmail.comopendoar:71602024-11-27T12:44:15Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse |
dc.title.none.fl_str_mv |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
title |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
spellingShingle |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools Oliveira, Cátia Marlene Meneses Lean manufacturing SMED Automotive industry ERCS analysis Spaghetti Diagram Gemba Walk |
title_short |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
title_full |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
title_fullStr |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
title_full_unstemmed |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
title_sort |
Setup time reduction of an automotive parts assembly line using Lean Tools and Quality Tools |
author |
Oliveira, Cátia Marlene Meneses |
author_facet |
Oliveira, Cátia Marlene Meneses Lima, Tânia M. |
author_role |
author |
author2 |
Lima, Tânia M. |
author2_role |
author |
dc.contributor.none.fl_str_mv |
uBibliorum |
dc.contributor.author.fl_str_mv |
Oliveira, Cátia Marlene Meneses Lima, Tânia M. |
dc.subject.por.fl_str_mv |
Lean manufacturing SMED Automotive industry ERCS analysis Spaghetti Diagram Gemba Walk |
topic |
Lean manufacturing SMED Automotive industry ERCS analysis Spaghetti Diagram Gemba Walk |
description |
The business world is becoming more competitive. Therefore, it is crucial to increase the flexibility of production by decreasing the time used in the processes of preparing the production lines for new items’ production, reducing changeover and setup times. This paper presents a case study where the main goal is to reduce the setup time of welding robots. Single Minute Exchange of Die (SMED) was implemented, using other tools such as the Spaghetti Diagram, ERCS Analysis (Eliminate, Rearrange, Combine, Simplify), Gemba Walk, Standardized Work, Flowcharts, and Pareto Diagram. The setup time decreased by 36% in the welding robots studied, decreasing the motions by 43% during the changeover process and reducing the time from the categories: “transportation”, “main”, “other”, and “waiting”. In addition to SMED implementation, this study offers an integrated study of several Lean tools and Quality tools to achieve the maximum reduction of changeover and setup times. |
publishDate |
2023 |
dc.date.none.fl_str_mv |
2023 2023-01-01T00:00:00Z 2024-01-26T10:05:54Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10400.6/14162 |
url |
http://hdl.handle.net/10400.6/14162 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
Oliveira, C.; Lima, T.M. Setup Time Reduction of an Automotive Parts Assembly Line Using Lean Tools and Quality Tools. Eng 2023, 4, 2352–2362. https:// doi.org/10.3390/eng4030134 10.3390/eng4030134 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
MDPI |
publisher.none.fl_str_mv |
MDPI |
dc.source.none.fl_str_mv |
reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação instacron:RCAAP |
instname_str |
Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
instacron_str |
RCAAP |
institution |
RCAAP |
reponame_str |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
collection |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
repository.name.fl_str_mv |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
repository.mail.fl_str_mv |
mluisa.alvim@gmail.com |
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1817549680201957376 |