Improving the stability of the friction stir channelling technology via a cooled copper backing plate

Detalhes bibliográficos
Autor(a) principal: Vidal, Catarina
Data de Publicação: 2023
Outros Autores: Ferreira, Pedro M., Ferreira, Francisco B., Buinho, Miguel, Silva, Tiago T., Santos, Telmo G.
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10362/164317
Resumo: Funding Information: Open access funding provided by FCT|FCCN (b-on). The authors acknowledge UNIDEMI for its financial support. Publisher Copyright: © 2023, The Author(s).
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spelling Improving the stability of the friction stir channelling technology via a cooled copper backing plateAA5083-H111Cooled backing plateFriction stir channellingLow temperatureSub-surface channelsControl and Systems EngineeringSoftwareMechanical EngineeringComputer Science ApplicationsIndustrial and Manufacturing EngineeringSDG 9 - Industry, Innovation, and InfrastructureFunding Information: Open access funding provided by FCT|FCCN (b-on). The authors acknowledge UNIDEMI for its financial support. Publisher Copyright: © 2023, The Author(s).Abstract: The development of the friction stir channelling (FSC) technology has a potential to revolutionize the manufacturing industry, providing an innovative way to produce continuous sub-surface channels in monolithic components in a single step. However, the process generates heat that can lead to defects and loss of stationarity, affecting the quality of the channels produced and the process’ efficiency and control. To address these challenges, a ground-breaking study was conducted using a cooled copper backing plate to adjust the process temperatures and investigate the influence of the temperature on FSC stability. The results of the study showed that the cooled copper backing plate has a significantly higher rate of heat conduction, effectively preventing the processed component from overheating and ensuring that the process maintains its stationarity. When using the steel backing plate, only one combination of process parameters (a rotation speed of 450 rev/min and a traverse speed of 71 mm/min) yielded satisfactory results. Moreover, the use of the cooled copper backing plate allowed for a wider range of process parameters to be employed, resulting in sub-surface channels with higher quality and fewer defects. The 710/71 parameters combination resulted in a lower heat input, while the 900/45 parameters set produced channels with a more rectangular geometry. A rotation speed of 900 rev/min and a traverse speed of 45 mm/min have been shown to be the best choice. This innovative approach to FSC technology represents a major step forward in solid-state manufacturing, envisaging new possibilities for producing longer sub-surface channels with superior quality and greater efficiency. Highlights: • Conducting the FSC process at low temperature has improved its stability. • The use of a cooled copper backing plate enabled a broader range of FSC process parameters. • Longer and stabler leak-free sub-surface channels have been produced in aluminium alloys. Graphical Abstract: [Figure not available: see fulltext.]UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialDEMI - Departamento de Engenharia Mecânica e IndustrialRUNVidal, CatarinaFerreira, Pedro M.Ferreira, Francisco B.Buinho, MiguelSilva, Tiago T.Santos, Telmo G.2024-03-01T00:12:08Z2023-112023-11-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article22application/pdfhttp://hdl.handle.net/10362/164317eng0268-3768PURE: 83889849https://doi.org/10.1007/s00170-023-12211-5info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-03-11T05:51:55Zoai:run.unl.pt:10362/164317Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T04:00:08.308923Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv Improving the stability of the friction stir channelling technology via a cooled copper backing plate
title Improving the stability of the friction stir channelling technology via a cooled copper backing plate
spellingShingle Improving the stability of the friction stir channelling technology via a cooled copper backing plate
Vidal, Catarina
AA5083-H111
Cooled backing plate
Friction stir channelling
Low temperature
Sub-surface channels
Control and Systems Engineering
Software
Mechanical Engineering
Computer Science Applications
Industrial and Manufacturing Engineering
SDG 9 - Industry, Innovation, and Infrastructure
title_short Improving the stability of the friction stir channelling technology via a cooled copper backing plate
title_full Improving the stability of the friction stir channelling technology via a cooled copper backing plate
title_fullStr Improving the stability of the friction stir channelling technology via a cooled copper backing plate
title_full_unstemmed Improving the stability of the friction stir channelling technology via a cooled copper backing plate
title_sort Improving the stability of the friction stir channelling technology via a cooled copper backing plate
author Vidal, Catarina
author_facet Vidal, Catarina
Ferreira, Pedro M.
Ferreira, Francisco B.
Buinho, Miguel
Silva, Tiago T.
Santos, Telmo G.
author_role author
author2 Ferreira, Pedro M.
Ferreira, Francisco B.
Buinho, Miguel
Silva, Tiago T.
Santos, Telmo G.
author2_role author
author
author
author
author
dc.contributor.none.fl_str_mv UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial
DEMI - Departamento de Engenharia Mecânica e Industrial
RUN
dc.contributor.author.fl_str_mv Vidal, Catarina
Ferreira, Pedro M.
Ferreira, Francisco B.
Buinho, Miguel
Silva, Tiago T.
Santos, Telmo G.
dc.subject.por.fl_str_mv AA5083-H111
Cooled backing plate
Friction stir channelling
Low temperature
Sub-surface channels
Control and Systems Engineering
Software
Mechanical Engineering
Computer Science Applications
Industrial and Manufacturing Engineering
SDG 9 - Industry, Innovation, and Infrastructure
topic AA5083-H111
Cooled backing plate
Friction stir channelling
Low temperature
Sub-surface channels
Control and Systems Engineering
Software
Mechanical Engineering
Computer Science Applications
Industrial and Manufacturing Engineering
SDG 9 - Industry, Innovation, and Infrastructure
description Funding Information: Open access funding provided by FCT|FCCN (b-on). The authors acknowledge UNIDEMI for its financial support. Publisher Copyright: © 2023, The Author(s).
publishDate 2023
dc.date.none.fl_str_mv 2023-11
2023-11-01T00:00:00Z
2024-03-01T00:12:08Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/10362/164317
url http://hdl.handle.net/10362/164317
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 0268-3768
PURE: 83889849
https://doi.org/10.1007/s00170-023-12211-5
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eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 22
application/pdf
dc.source.none.fl_str_mv reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
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instacron:RCAAP
instname_str Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
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reponame_str Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
collection Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
repository.name.fl_str_mv Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
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