Improving the stability of the friction stir channelling technology via a cooled copper backing plate
Autor(a) principal: | |
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Data de Publicação: | 2023 |
Outros Autores: | , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
Texto Completo: | http://hdl.handle.net/10362/164317 |
Resumo: | Funding Information: Open access funding provided by FCT|FCCN (b-on). The authors acknowledge UNIDEMI for its financial support. Publisher Copyright: © 2023, The Author(s). |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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7160 |
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Improving the stability of the friction stir channelling technology via a cooled copper backing plateAA5083-H111Cooled backing plateFriction stir channellingLow temperatureSub-surface channelsControl and Systems EngineeringSoftwareMechanical EngineeringComputer Science ApplicationsIndustrial and Manufacturing EngineeringSDG 9 - Industry, Innovation, and InfrastructureFunding Information: Open access funding provided by FCT|FCCN (b-on). The authors acknowledge UNIDEMI for its financial support. Publisher Copyright: © 2023, The Author(s).Abstract: The development of the friction stir channelling (FSC) technology has a potential to revolutionize the manufacturing industry, providing an innovative way to produce continuous sub-surface channels in monolithic components in a single step. However, the process generates heat that can lead to defects and loss of stationarity, affecting the quality of the channels produced and the process’ efficiency and control. To address these challenges, a ground-breaking study was conducted using a cooled copper backing plate to adjust the process temperatures and investigate the influence of the temperature on FSC stability. The results of the study showed that the cooled copper backing plate has a significantly higher rate of heat conduction, effectively preventing the processed component from overheating and ensuring that the process maintains its stationarity. When using the steel backing plate, only one combination of process parameters (a rotation speed of 450 rev/min and a traverse speed of 71 mm/min) yielded satisfactory results. Moreover, the use of the cooled copper backing plate allowed for a wider range of process parameters to be employed, resulting in sub-surface channels with higher quality and fewer defects. The 710/71 parameters combination resulted in a lower heat input, while the 900/45 parameters set produced channels with a more rectangular geometry. A rotation speed of 900 rev/min and a traverse speed of 45 mm/min have been shown to be the best choice. This innovative approach to FSC technology represents a major step forward in solid-state manufacturing, envisaging new possibilities for producing longer sub-surface channels with superior quality and greater efficiency. Highlights: • Conducting the FSC process at low temperature has improved its stability. • The use of a cooled copper backing plate enabled a broader range of FSC process parameters. • Longer and stabler leak-free sub-surface channels have been produced in aluminium alloys. Graphical Abstract: [Figure not available: see fulltext.]UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialDEMI - Departamento de Engenharia Mecânica e IndustrialRUNVidal, CatarinaFerreira, Pedro M.Ferreira, Francisco B.Buinho, MiguelSilva, Tiago T.Santos, Telmo G.2024-03-01T00:12:08Z2023-112023-11-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article22application/pdfhttp://hdl.handle.net/10362/164317eng0268-3768PURE: 83889849https://doi.org/10.1007/s00170-023-12211-5info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-03-11T05:51:55Zoai:run.unl.pt:10362/164317Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T04:00:08.308923Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse |
dc.title.none.fl_str_mv |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
title |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
spellingShingle |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate Vidal, Catarina AA5083-H111 Cooled backing plate Friction stir channelling Low temperature Sub-surface channels Control and Systems Engineering Software Mechanical Engineering Computer Science Applications Industrial and Manufacturing Engineering SDG 9 - Industry, Innovation, and Infrastructure |
title_short |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
title_full |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
title_fullStr |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
title_full_unstemmed |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
title_sort |
Improving the stability of the friction stir channelling technology via a cooled copper backing plate |
author |
Vidal, Catarina |
author_facet |
Vidal, Catarina Ferreira, Pedro M. Ferreira, Francisco B. Buinho, Miguel Silva, Tiago T. Santos, Telmo G. |
author_role |
author |
author2 |
Ferreira, Pedro M. Ferreira, Francisco B. Buinho, Miguel Silva, Tiago T. Santos, Telmo G. |
author2_role |
author author author author author |
dc.contributor.none.fl_str_mv |
UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial DEMI - Departamento de Engenharia Mecânica e Industrial RUN |
dc.contributor.author.fl_str_mv |
Vidal, Catarina Ferreira, Pedro M. Ferreira, Francisco B. Buinho, Miguel Silva, Tiago T. Santos, Telmo G. |
dc.subject.por.fl_str_mv |
AA5083-H111 Cooled backing plate Friction stir channelling Low temperature Sub-surface channels Control and Systems Engineering Software Mechanical Engineering Computer Science Applications Industrial and Manufacturing Engineering SDG 9 - Industry, Innovation, and Infrastructure |
topic |
AA5083-H111 Cooled backing plate Friction stir channelling Low temperature Sub-surface channels Control and Systems Engineering Software Mechanical Engineering Computer Science Applications Industrial and Manufacturing Engineering SDG 9 - Industry, Innovation, and Infrastructure |
description |
Funding Information: Open access funding provided by FCT|FCCN (b-on). The authors acknowledge UNIDEMI for its financial support. Publisher Copyright: © 2023, The Author(s). |
publishDate |
2023 |
dc.date.none.fl_str_mv |
2023-11 2023-11-01T00:00:00Z 2024-03-01T00:12:08Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10362/164317 |
url |
http://hdl.handle.net/10362/164317 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
0268-3768 PURE: 83889849 https://doi.org/10.1007/s00170-023-12211-5 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
22 application/pdf |
dc.source.none.fl_str_mv |
reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação instacron:RCAAP |
instname_str |
Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
instacron_str |
RCAAP |
institution |
RCAAP |
reponame_str |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
collection |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
repository.name.fl_str_mv |
Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
repository.mail.fl_str_mv |
|
_version_ |
1799138177203568640 |