TPM implementation and maintenance strategic plan: a case study
Autor(a) principal: | |
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Data de Publicação: | 2020 |
Outros Autores: | , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
Texto Completo: | http://hdl.handle.net/10400.11/7308 |
Resumo: | Maintenance has assumed an increasing importance in the reorganization of the industrial sector. However, there are several companies where a maintenance strategic plan needs to be implemented. This work was developed in an industrial context, in a company of Clutches and Hydraulic Controls. The focus was the implementation of a strategic plan for maintenance. The methodology chosen was Total Productive Maintenance (TPM) and the cells chosen for implementation were CNC Lathes and CNC Machining Centers. The TPM uses some maintenance activities, whose come from preventive maintenance (PM), and focuses on eliminating efficiency losses. The main problems of the cell equipment were analyzed and eliminated. Through the analysis of maintenance manuals and internal know-how, autonomous maintenance (AM) procedures and preventive maintenance plans have been created to be executed following a given timeframe. At the end of the study, the results were clearly positive due to the corrective and preventive maintenance. There was a decrease in breakdowns due to failure by 23% for CNC lathes and by 38% for CNC machining centers, which resulted in an evident increase in machine availability and OEE (Overall Equipment Effectiveness) improved by 5%. |
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TPM implementation and maintenance strategic plan: a case studyIndustrial managementMaintenanceContinuous improvementProcess optimizationTPMPlanningFailure analysis5SMTBFMTTROEEMaintenance has assumed an increasing importance in the reorganization of the industrial sector. However, there are several companies where a maintenance strategic plan needs to be implemented. This work was developed in an industrial context, in a company of Clutches and Hydraulic Controls. The focus was the implementation of a strategic plan for maintenance. The methodology chosen was Total Productive Maintenance (TPM) and the cells chosen for implementation were CNC Lathes and CNC Machining Centers. The TPM uses some maintenance activities, whose come from preventive maintenance (PM), and focuses on eliminating efficiency losses. The main problems of the cell equipment were analyzed and eliminated. Through the analysis of maintenance manuals and internal know-how, autonomous maintenance (AM) procedures and preventive maintenance plans have been created to be executed following a given timeframe. At the end of the study, the results were clearly positive due to the corrective and preventive maintenance. There was a decrease in breakdowns due to failure by 23% for CNC lathes and by 38% for CNC machining centers, which resulted in an evident increase in machine availability and OEE (Overall Equipment Effectiveness) improved by 5%.Repositório Científico do Instituto Politécnico de Castelo BrancoPinto, G.Silva, F.J.G.Baptista, A.Fernandes, N.O.G.Casais, R.Carvalho, C.2020-11-23T11:04:10Z2020-112020-11-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10400.11/7308engPINTO, G. [et al.] (2020) - TPM implementation and maintenance strategic plan: a case study. Procedia Manufacturing. ISSN 2351-9789. [S.l.] : Elsevier, 51. p. 1423–1430. DOI: 10.1016/j.promfg.2020.10.1982351-978910.1016/j.promfg.2020.10.198info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2023-01-16T11:47:47Zoai:repositorio.ipcb.pt:10400.11/7308Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-19T16:37:52.191202Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse |
dc.title.none.fl_str_mv |
TPM implementation and maintenance strategic plan: a case study |
title |
TPM implementation and maintenance strategic plan: a case study |
spellingShingle |
TPM implementation and maintenance strategic plan: a case study Pinto, G. Industrial management Maintenance Continuous improvement Process optimization TPM Planning Failure analysis 5S MTBF MTTR OEE |
title_short |
TPM implementation and maintenance strategic plan: a case study |
title_full |
TPM implementation and maintenance strategic plan: a case study |
title_fullStr |
TPM implementation and maintenance strategic plan: a case study |
title_full_unstemmed |
TPM implementation and maintenance strategic plan: a case study |
title_sort |
TPM implementation and maintenance strategic plan: a case study |
author |
Pinto, G. |
author_facet |
Pinto, G. Silva, F.J.G. Baptista, A. Fernandes, N.O.G. Casais, R. Carvalho, C. |
author_role |
author |
author2 |
Silva, F.J.G. Baptista, A. Fernandes, N.O.G. Casais, R. Carvalho, C. |
author2_role |
author author author author author |
dc.contributor.none.fl_str_mv |
Repositório Científico do Instituto Politécnico de Castelo Branco |
dc.contributor.author.fl_str_mv |
Pinto, G. Silva, F.J.G. Baptista, A. Fernandes, N.O.G. Casais, R. Carvalho, C. |
dc.subject.por.fl_str_mv |
Industrial management Maintenance Continuous improvement Process optimization TPM Planning Failure analysis 5S MTBF MTTR OEE |
topic |
Industrial management Maintenance Continuous improvement Process optimization TPM Planning Failure analysis 5S MTBF MTTR OEE |
description |
Maintenance has assumed an increasing importance in the reorganization of the industrial sector. However, there are several companies where a maintenance strategic plan needs to be implemented. This work was developed in an industrial context, in a company of Clutches and Hydraulic Controls. The focus was the implementation of a strategic plan for maintenance. The methodology chosen was Total Productive Maintenance (TPM) and the cells chosen for implementation were CNC Lathes and CNC Machining Centers. The TPM uses some maintenance activities, whose come from preventive maintenance (PM), and focuses on eliminating efficiency losses. The main problems of the cell equipment were analyzed and eliminated. Through the analysis of maintenance manuals and internal know-how, autonomous maintenance (AM) procedures and preventive maintenance plans have been created to be executed following a given timeframe. At the end of the study, the results were clearly positive due to the corrective and preventive maintenance. There was a decrease in breakdowns due to failure by 23% for CNC lathes and by 38% for CNC machining centers, which resulted in an evident increase in machine availability and OEE (Overall Equipment Effectiveness) improved by 5%. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-11-23T11:04:10Z 2020-11 2020-11-01T00:00:00Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10400.11/7308 |
url |
http://hdl.handle.net/10400.11/7308 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
PINTO, G. [et al.] (2020) - TPM implementation and maintenance strategic plan: a case study. Procedia Manufacturing. ISSN 2351-9789. [S.l.] : Elsevier, 51. p. 1423–1430. DOI: 10.1016/j.promfg.2020.10.198 2351-9789 10.1016/j.promfg.2020.10.198 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
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application/pdf |
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reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação instacron:RCAAP |
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Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
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RCAAP |
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RCAAP |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
repository.mail.fl_str_mv |
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1799130841827246080 |