A new concept of automated manufacturing process for wire rope terminals

Detalhes bibliográficos
Autor(a) principal: Figueiredo, D.
Data de Publicação: 2020
Outros Autores: Silva, Francisco J. G, Campilho, R.D.S.G., Silva, André, Pimentel, C., Matias, J.C.O.
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10400.22/19616
Resumo: 30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2021) 15-18 June 2021, Athens, Greece.
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spelling A new concept of automated manufacturing process for wire rope terminalsWire RopeBowden CablesCoated WireAutomationZamakInjection Machine30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2021) 15-18 June 2021, Athens, Greece.The products related to automotive industry need to be extremely competitive. The metallic wire ropes used to open doors in the vehicles are based on a braided wire rope provided with accessories. The more expensive is the vehicle, the more complex is the required final wire rope. In order to prevent the corrosion and reduce noise, the internal metallic cable can be coated with a polymer via extrusion. However, this coating needs to be removed from the extremities of the metallic cable, allowing the zamak injection of the mechanical terminals, preventing die casting defects. Nevertheless, the standard machines able to produce the mechanical terminals by die casting process were always prepared to work only with non-coated metallic cable. Customers demanding coated metallic cables impose the need to adapt the standard machines to this new reality. Thus, new systems needed to be added to the standard machine, allowing the metallic cable strip operation. Moreover, this operation needs to be added to the process but without repercussions on the cycle time. Different approaches were studied and tested in order to find the best solution. The new device was designed and produced, allowing its test in real conditions. The system based on just one blade did not show satisfactory results, being necessary the use of a system based on multiple blades. The new device, when connected to the standard machine, allows to produce wire ropes up to 2.5 meters long, striped in both sides, letting the die casting injection of the zamak terminal in one extremity, with a cycle time of 7 seconds (1000 wire ropes per hour, as they are produced in couples).The authors would like to thank Mr. Mário Cardoso for his support and commitment with this work, providing all data necessary to carry out this development. The authors would like to acknowledge financial support from Fundação para a Ciência e Tecnologia (grants: UID/EMS/00667/2019 and UID/UIDB/CPO/04058/2020ElsevierRepositório Científico do Instituto Politécnico do PortoFigueiredo, D.Silva, Francisco J. GCampilho, R.D.S.G.Silva, AndréPimentel, C.Matias, J.C.O.2022-01-24T11:58:31Z20202020-01-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10400.22/19616eng10.1016/j.promfg.2020.10.061info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2023-03-13T13:14:13Zoai:recipp.ipp.pt:10400.22/19616Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-19T17:39:38.732673Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv A new concept of automated manufacturing process for wire rope terminals
title A new concept of automated manufacturing process for wire rope terminals
spellingShingle A new concept of automated manufacturing process for wire rope terminals
Figueiredo, D.
Wire Rope
Bowden Cables
Coated Wire
Automation
Zamak
Injection Machine
title_short A new concept of automated manufacturing process for wire rope terminals
title_full A new concept of automated manufacturing process for wire rope terminals
title_fullStr A new concept of automated manufacturing process for wire rope terminals
title_full_unstemmed A new concept of automated manufacturing process for wire rope terminals
title_sort A new concept of automated manufacturing process for wire rope terminals
author Figueiredo, D.
author_facet Figueiredo, D.
Silva, Francisco J. G
Campilho, R.D.S.G.
Silva, André
Pimentel, C.
Matias, J.C.O.
author_role author
author2 Silva, Francisco J. G
Campilho, R.D.S.G.
Silva, André
Pimentel, C.
Matias, J.C.O.
author2_role author
author
author
author
author
dc.contributor.none.fl_str_mv Repositório Científico do Instituto Politécnico do Porto
dc.contributor.author.fl_str_mv Figueiredo, D.
Silva, Francisco J. G
Campilho, R.D.S.G.
Silva, André
Pimentel, C.
Matias, J.C.O.
dc.subject.por.fl_str_mv Wire Rope
Bowden Cables
Coated Wire
Automation
Zamak
Injection Machine
topic Wire Rope
Bowden Cables
Coated Wire
Automation
Zamak
Injection Machine
description 30th International Conference on Flexible Automation and Intelligent Manufacturing (FAIM2021) 15-18 June 2021, Athens, Greece.
publishDate 2020
dc.date.none.fl_str_mv 2020
2020-01-01T00:00:00Z
2022-01-24T11:58:31Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
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dc.identifier.uri.fl_str_mv http://hdl.handle.net/10400.22/19616
url http://hdl.handle.net/10400.22/19616
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 10.1016/j.promfg.2020.10.061
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
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dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
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