Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean

Detalhes bibliográficos
Autor(a) principal: Mendes, David
Data de Publicação: 2023
Outros Autores: Gaspar, Pedro D., Charrua-Santos, Fernando, Navas, Helena
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
Texto Completo: http://hdl.handle.net/10362/162207
Resumo: Publisher Copyright: © 2023 by the authors.
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spelling Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through LeanConveyor Belt Operation Case Studyconveyor beltIndustry 4.0IoTlean philosophymaintenancemaintenance managementmodelreal-time monitoringsensorsTPMControl and Systems EngineeringSignal ProcessingHardware and ArchitectureComputer Networks and CommunicationsElectrical and Electronic EngineeringPublisher Copyright: © 2023 by the authors.Conveyor belts (CBs) are widely used for the continuous transport of bulk materials. CBs must be extremely reliable due to the cost associated with their failure in continuous production systems. Thus, it is highly relevant in terms of maintenance and planning to find solutions to reduce the existing stoppages from these assets. In this sense, it is essential to monitor and collect real-time data from this piece of equipment. This work presents a case study, where a model that combines the Lean Philosophy, Total Productive Maintenance (TPM), and the enabling technologies of Industry 4.0 is applied to a CB. The proposed model monitors the CB and provides data on its operation, which, using the calculation of indicators, allows a more accurate and thorough view and evaluation, contributing to improving and supporting decision making by those responsible for maintenance. The data collected by the sensor help those responsible for maintenance and production, in the readjustment of more accurate and optimized planning, programming, and execution, supporting decision making in these areas. During the field test of a two-hour monitoring period (10 a.m. to 12 p.m.), the model identified six stoppages, resulting in approximately 88.6% of operational time for the conveyor. The field test showed that this model can result in more accurate maintenance decision making than conventional approaches. This research also contributes to the advancement of electronics and industrial automation sectors by empowering companies to transform maintenance methodologies. The potential of this approach and its implications for enhanced productivity and overall performance are therefore highlighted.UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialDEMI - Departamento de Engenharia Mecânica e IndustrialRUNMendes, DavidGaspar, Pedro D.Charrua-Santos, FernandoNavas, Helena2024-01-12T23:08:49Z2023-09-132023-09-13T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article14application/pdfhttp://hdl.handle.net/10362/162207eng2079-9292PURE: 80866426https://doi.org/10.3390/electronics12183872info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-03-11T05:45:02Zoai:run.unl.pt:10362/162207Portal AgregadorONGhttps://www.rcaap.pt/oai/openaireopendoar:71602024-03-20T03:58:48.192694Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse
dc.title.none.fl_str_mv Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
Conveyor Belt Operation Case Study
title Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
spellingShingle Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
Mendes, David
conveyor belt
Industry 4.0
IoT
lean philosophy
maintenance
maintenance management
model
real-time monitoring
sensors
TPM
Control and Systems Engineering
Signal Processing
Hardware and Architecture
Computer Networks and Communications
Electrical and Electronic Engineering
title_short Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
title_full Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
title_fullStr Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
title_full_unstemmed Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
title_sort Enhanced Real-Time Maintenance Management Model—A Step toward Industry 4.0 through Lean
author Mendes, David
author_facet Mendes, David
Gaspar, Pedro D.
Charrua-Santos, Fernando
Navas, Helena
author_role author
author2 Gaspar, Pedro D.
Charrua-Santos, Fernando
Navas, Helena
author2_role author
author
author
dc.contributor.none.fl_str_mv UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial
DEMI - Departamento de Engenharia Mecânica e Industrial
RUN
dc.contributor.author.fl_str_mv Mendes, David
Gaspar, Pedro D.
Charrua-Santos, Fernando
Navas, Helena
dc.subject.por.fl_str_mv conveyor belt
Industry 4.0
IoT
lean philosophy
maintenance
maintenance management
model
real-time monitoring
sensors
TPM
Control and Systems Engineering
Signal Processing
Hardware and Architecture
Computer Networks and Communications
Electrical and Electronic Engineering
topic conveyor belt
Industry 4.0
IoT
lean philosophy
maintenance
maintenance management
model
real-time monitoring
sensors
TPM
Control and Systems Engineering
Signal Processing
Hardware and Architecture
Computer Networks and Communications
Electrical and Electronic Engineering
description Publisher Copyright: © 2023 by the authors.
publishDate 2023
dc.date.none.fl_str_mv 2023-09-13
2023-09-13T00:00:00Z
2024-01-12T23:08:49Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://hdl.handle.net/10362/162207
url http://hdl.handle.net/10362/162207
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv 2079-9292
PURE: 80866426
https://doi.org/10.3390/electronics12183872
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 14
application/pdf
dc.source.none.fl_str_mv reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron:RCAAP
instname_str Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
instacron_str RCAAP
institution RCAAP
reponame_str Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
collection Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)
repository.name.fl_str_mv Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação
repository.mail.fl_str_mv
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