High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling
| Autor(a) principal: | |
|---|---|
| Data de Publicação: | 2024 |
| Outros Autores: | , , , , , , , , |
| Tipo de documento: | Artigo |
| Idioma: | eng |
| Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
| Texto Completo: | http://hdl.handle.net/10362/174291 |
Resumo: | Funding Information: Authors acknowledge the Portuguese Funda\u00E7\u00E3o para a Ci\u00EAncia e a Tecnologia (FCT - MCTES) for its financial support via the project UIDB/00667/2020 and UIDP/00667/2020 (UNIDEMI). Francisco W. C. Farias acknowledges FCT - MCTES for funding the Ph.D. Grant 2022.13870.BD. Pedro P. Fonseca acknowledges FCT \u2013 MCTES for funding the PhD grant 2022.13883.BD. Andr\u00E9s M. Moreno-Uribe acknowledges DAAD - Forschungsstipendien, Binational betreute Promotionen/Cotutelle, 2021/22 (57552338). This activity has received funding from the European Institute of Innovation and Technology (EIT) Raw Materials through the project Smart WAAM: Microstructural Engineering and Integrated Non-Destructive Testing. This body of the European Union receives support from the European Union's Horizon 2020 research and innovation program. The authors greatly appreciate the assistance of Anja Krabbenh\u00F6ft (Institut f\u00FCr Werkstoffkunde-LUH's) in providing the maps of crystallographic orientation using the electron backscatter diffraction technique. Publisher Copyright: © 2024 The Authors |
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High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct coolingMicrostructural and mechanical properties evaluationAnisotropyCooling systemDirected energy deposition (DED)Grain refiningHot forgingWire and arc additive manufacturing (WAAM)Strategy and ManagementManagement Science and Operations ResearchIndustrial and Manufacturing EngineeringSDG 9 - Industry, Innovation, and InfrastructureFunding Information: Authors acknowledge the Portuguese Funda\u00E7\u00E3o para a Ci\u00EAncia e a Tecnologia (FCT - MCTES) for its financial support via the project UIDB/00667/2020 and UIDP/00667/2020 (UNIDEMI). Francisco W. C. Farias acknowledges FCT - MCTES for funding the Ph.D. Grant 2022.13870.BD. Pedro P. Fonseca acknowledges FCT \u2013 MCTES for funding the PhD grant 2022.13883.BD. Andr\u00E9s M. Moreno-Uribe acknowledges DAAD - Forschungsstipendien, Binational betreute Promotionen/Cotutelle, 2021/22 (57552338). This activity has received funding from the European Institute of Innovation and Technology (EIT) Raw Materials through the project Smart WAAM: Microstructural Engineering and Integrated Non-Destructive Testing. This body of the European Union receives support from the European Union's Horizon 2020 research and innovation program. The authors greatly appreciate the assistance of Anja Krabbenh\u00F6ft (Institut f\u00FCr Werkstoffkunde-LUH's) in providing the maps of crystallographic orientation using the electron backscatter diffraction technique. Publisher Copyright: © 2024 The AuthorsControlling thermal cycles during arc-based Directed Energy Deposition (DED), typically known as Wire Arc Additive Manufacturing (WAAM), is crucial to reduce heat buildup and prevent issues such as distortions, formation of brittle microstructures, grain growth, anisotropy, and consequent reduction in mechanical properties. In-situ interlayer hot forging coupled with WAAM (HF-WAAM) provides grain refinement and pore closure. The effect of HF-WAAM can be combined with the control of peak temperature and cooling rates, benefiting the material's microstructure and mechanical properties. In this context, the aim of this work was to evaluate the effect of direct cooling on the mechanical and microstructural properties of a high-strength low-alloy (HSLA) steel manufactured by WAAM and HF-WAAM. A pneumatically actuated system with a cooling system was specifically designed, where two pumps with a flow rate of 1.8 kg/min each were used to pump G13 antifreeze fluid at approximately −25 °C. In the actuator design, a double counterflow cooling system was used, as it promotes greater thermal homogenization and higher heat transfer rate, thus allowing greater thermal energy removal. Analyses of the mechanical and microstructural properties of the parts were carried out through uniaxial tensile testing, scanning electron microscopy (SEM), and electron backscatter diffraction (EBSD). Thermal cycles and cooling system control were conducted using a thermal imaging camera and thermocouples installed at the inlet and outlet of the actuator's cooling ducts. The results showed that samples manufactured with HF-WAAM had a greater number of less hard structures in their microstructure than those manufactured by conventional WAAM. The fabricated samples exhibited high tensile and yield strength values, with calculated anisotropy below 2 %. All samples showed ductile fracture characteristics after the tensile test, confirmed by fractography.UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e IndustrialDEMI - Departamento de Engenharia Mecânica e IndustrialRUNCota, Bruno S.Amendoeira, Daniel A. E.Farias, Francisco Werley CiprianoFonseca, Pedro P.Oliveira, João P.Moreno-Uribe, Andrés M.Viebranz, Vincent F.Hassel, ThomasSantos, Telmo G.Duarte, Valdemar R.2024-10-29T23:21:17Z2024-11-152024-11-15T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article19application/pdfhttp://hdl.handle.net/10362/174291eng1526-6125PURE: 99517966https://doi.org/10.1016/j.jmapro.2024.08.064info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2024-11-18T01:41:35Zoai:run.unl.pt:10362/174291Portal AgregadorONGhttps://www.rcaap.pt/oai/openairemluisa.alvim@gmail.comopendoar:71602024-11-18T01:41:35Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãofalse |
| dc.title.none.fl_str_mv |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling Microstructural and mechanical properties evaluation |
| title |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling |
| spellingShingle |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling Cota, Bruno S. Anisotropy Cooling system Directed energy deposition (DED) Grain refining Hot forging Wire and arc additive manufacturing (WAAM) Strategy and Management Management Science and Operations Research Industrial and Manufacturing Engineering SDG 9 - Industry, Innovation, and Infrastructure |
| title_short |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling |
| title_full |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling |
| title_fullStr |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling |
| title_full_unstemmed |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling |
| title_sort |
High-strength low-alloy steel fabricated by in situ interlayer hot forging arc-based directed energy deposition assisted with direct cooling |
| author |
Cota, Bruno S. |
| author_facet |
Cota, Bruno S. Amendoeira, Daniel A. E. Farias, Francisco Werley Cipriano Fonseca, Pedro P. Oliveira, João P. Moreno-Uribe, Andrés M. Viebranz, Vincent F. Hassel, Thomas Santos, Telmo G. Duarte, Valdemar R. |
| author_role |
author |
| author2 |
Amendoeira, Daniel A. E. Farias, Francisco Werley Cipriano Fonseca, Pedro P. Oliveira, João P. Moreno-Uribe, Andrés M. Viebranz, Vincent F. Hassel, Thomas Santos, Telmo G. Duarte, Valdemar R. |
| author2_role |
author author author author author author author author author |
| dc.contributor.none.fl_str_mv |
UNIDEMI - Unidade de Investigação e Desenvolvimento em Engenharia Mecânica e Industrial DEMI - Departamento de Engenharia Mecânica e Industrial RUN |
| dc.contributor.author.fl_str_mv |
Cota, Bruno S. Amendoeira, Daniel A. E. Farias, Francisco Werley Cipriano Fonseca, Pedro P. Oliveira, João P. Moreno-Uribe, Andrés M. Viebranz, Vincent F. Hassel, Thomas Santos, Telmo G. Duarte, Valdemar R. |
| dc.subject.por.fl_str_mv |
Anisotropy Cooling system Directed energy deposition (DED) Grain refining Hot forging Wire and arc additive manufacturing (WAAM) Strategy and Management Management Science and Operations Research Industrial and Manufacturing Engineering SDG 9 - Industry, Innovation, and Infrastructure |
| topic |
Anisotropy Cooling system Directed energy deposition (DED) Grain refining Hot forging Wire and arc additive manufacturing (WAAM) Strategy and Management Management Science and Operations Research Industrial and Manufacturing Engineering SDG 9 - Industry, Innovation, and Infrastructure |
| description |
Funding Information: Authors acknowledge the Portuguese Funda\u00E7\u00E3o para a Ci\u00EAncia e a Tecnologia (FCT - MCTES) for its financial support via the project UIDB/00667/2020 and UIDP/00667/2020 (UNIDEMI). Francisco W. C. Farias acknowledges FCT - MCTES for funding the Ph.D. Grant 2022.13870.BD. Pedro P. Fonseca acknowledges FCT \u2013 MCTES for funding the PhD grant 2022.13883.BD. Andr\u00E9s M. Moreno-Uribe acknowledges DAAD - Forschungsstipendien, Binational betreute Promotionen/Cotutelle, 2021/22 (57552338). This activity has received funding from the European Institute of Innovation and Technology (EIT) Raw Materials through the project Smart WAAM: Microstructural Engineering and Integrated Non-Destructive Testing. This body of the European Union receives support from the European Union's Horizon 2020 research and innovation program. The authors greatly appreciate the assistance of Anja Krabbenh\u00F6ft (Institut f\u00FCr Werkstoffkunde-LUH's) in providing the maps of crystallographic orientation using the electron backscatter diffraction technique. Publisher Copyright: © 2024 The Authors |
| publishDate |
2024 |
| dc.date.none.fl_str_mv |
2024-10-29T23:21:17Z 2024-11-15 2024-11-15T00:00:00Z |
| dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
| dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
| format |
article |
| status_str |
publishedVersion |
| dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10362/174291 |
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http://hdl.handle.net/10362/174291 |
| dc.language.iso.fl_str_mv |
eng |
| language |
eng |
| dc.relation.none.fl_str_mv |
1526-6125 PURE: 99517966 https://doi.org/10.1016/j.jmapro.2024.08.064 |
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info:eu-repo/semantics/openAccess |
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openAccess |
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19 application/pdf |
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Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
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RCAAP |
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RCAAP |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) - Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
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mluisa.alvim@gmail.com |
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1817548684869500928 |