Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial

Detalhes bibliográficos
Autor(a) principal: Marcon, André
Data de Publicação: 2018
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UFSCAR
Texto Completo: https://repositorio.ufscar.br/handle/ufscar/10924
Resumo: Brewer's yeast, widely used in the fermentation industry, is an excellent source of protein, thus used by human and animal nutrition industries. Biomin Animal Nutrition of Brazil is an Austrian company that is renamed in the area of biotechnology, beginning its activities in 2008 in the city of Piracicaba - SP. Among its products is the autolysate yeast coming from the brewing process, acquired from large breweries in partnership with Biomin. This raw material can go through several fermentation cycles in the production companies, and these cycles can obviously cause interferences in the quality of this material. The detection of low levels of total protein in the final product (autolysed yeast), by Biomin, led to the interest of classifying the raw material from these breweries, in order to better understand its variables and how it can interfere with the process, also considering the steps of the standard treatment process of the raw material as well as the process of autolysis in a laboratory scale, in order to identify its flaws and promote optimization, aiming the quality improvement of the final product. The raw material was fully evaluated in the Biomin’s laboratories, where the parameters of pH, temperature, sensory (smell and color), dry matter content, cell viability, presence of residues, Brix level and the amount of protein, alcohol, acids and sugars were verified. It was found that there are small differences between the two main suppliers, mainly regarding alcohol, lactic acid, total protein present in the supernatant and cellular viability, being able to conclude that supplier "A" keeps better quality than "B" for physical-chemistry chacacteristics and higher viability too. However, generally speaking, the raw materials were considered to be of better quality than the expected before the experiments. There was also the analysis of the supplier "C" that contributed with different parameters from the two main suppliers. The knowledge of the nitrogenous content present in the in natura yeast (> 50 percentage) and its variation throughout the process was also recorded. As for the bench tests, which simulated the process of large-scale autolysis, it was possible to understand which stages were more harmful in the operation carried out in the company. Where, among them all, the most impacting was the exposure time of the yeast to the heating before centrifugation. Finally, by matching the understanding of the raw material characteristics to the better understanding of the stages of the process, it was possible to implement actions to a better handle of the raw material towards the desired final product and to define improvements for the production process.
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spelling Marcon, AndréSouza, Dulce Helena Ferreira dehttp://lattes.cnpq.br/3428955299526003http://lattes.cnpq.br/5060619928177915bc9fcd85-b1e8-478f-9631-e2d0ecda4a9b2019-02-08T12:36:06Z2019-02-08T12:36:06Z2018-02-07MARCON, André. Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial. 2018. Dissertação (Mestrado em Química) – Universidade Federal de São Carlos, São Carlos, 2018. Disponível em: https://repositorio.ufscar.br/handle/ufscar/10924.https://repositorio.ufscar.br/handle/ufscar/10924Brewer's yeast, widely used in the fermentation industry, is an excellent source of protein, thus used by human and animal nutrition industries. Biomin Animal Nutrition of Brazil is an Austrian company that is renamed in the area of biotechnology, beginning its activities in 2008 in the city of Piracicaba - SP. Among its products is the autolysate yeast coming from the brewing process, acquired from large breweries in partnership with Biomin. This raw material can go through several fermentation cycles in the production companies, and these cycles can obviously cause interferences in the quality of this material. The detection of low levels of total protein in the final product (autolysed yeast), by Biomin, led to the interest of classifying the raw material from these breweries, in order to better understand its variables and how it can interfere with the process, also considering the steps of the standard treatment process of the raw material as well as the process of autolysis in a laboratory scale, in order to identify its flaws and promote optimization, aiming the quality improvement of the final product. The raw material was fully evaluated in the Biomin’s laboratories, where the parameters of pH, temperature, sensory (smell and color), dry matter content, cell viability, presence of residues, Brix level and the amount of protein, alcohol, acids and sugars were verified. It was found that there are small differences between the two main suppliers, mainly regarding alcohol, lactic acid, total protein present in the supernatant and cellular viability, being able to conclude that supplier "A" keeps better quality than "B" for physical-chemistry chacacteristics and higher viability too. However, generally speaking, the raw materials were considered to be of better quality than the expected before the experiments. There was also the analysis of the supplier "C" that contributed with different parameters from the two main suppliers. The knowledge of the nitrogenous content present in the in natura yeast (> 50 percentage) and its variation throughout the process was also recorded. As for the bench tests, which simulated the process of large-scale autolysis, it was possible to understand which stages were more harmful in the operation carried out in the company. Where, among them all, the most impacting was the exposure time of the yeast to the heating before centrifugation. Finally, by matching the understanding of the raw material characteristics to the better understanding of the stages of the process, it was possible to implement actions to a better handle of the raw material towards the desired final product and to define improvements for the production process.A levedura de cerveja, largamente utilizada na indústria de fermentação, é uma excelente fonte de proteínas, podendo assim ser utilizada por indústrias de nutrição humana e animal. A Biomin Nutrição Animal do Brasil é uma empresa de origem austríaca atuante na área de biotecnologia, que iniciou suas atividades no ano 2008 na cidade de Piracicaba – SP. Entre seus produtos o autolisado de levedura tem sua origem no processo de fabricação de cervejas, adquirido de grandes cervejarias parceiras da Biomin. Essa matéria-prima pode passar por diversos ciclos de fermentação em suas empresas de origem, e estes ciclos obviamente podem causar interferências na qualidade da matéria-prima. A detecção de baixos teores de proteína total no produto final (levedura autolisada), pela Biomin, levou ao interesse por caracterizar a matéria-prima proveniente destas cervejarias, para melhor compreender como suas variáveis poderiam interferir no processo, além de estudar as etapas do processo de tratamento comum da matéria-prima e o processo de autólise em escala laboratorial, visando identificar seus pontos falhos e promover assim sua otimização com o objetivo de melhorar a qualidade do produto final. A matéria-prima foi completamente avaliada nos laboratórios da Biomin, onde os parâmetros de pH, temperatura, sensoriais (odor e coloração), de conteúdo de massa seca, viabilidade celular, presença de resíduos, grau Brix e a determinação dos teores de proteína, álcool, ácidos e açúcares totais foram levantados. Foi evidenciado que existem pequenas diferenças entre os dois principais fornecedores principalmente quanto aos teores de álcool, ácidos láticos, proteína bruta presente no sobrenadante e viabilidade celular, assim foi possível constatar que o fornecedor “A” possui melhor qualidade que o “B” quanto as características físico-químicas e também maior viabilidade. Porém de maneira geral a matéria-prima foi considerada com qualidade melhor do que se esperava antes dos experimentos. Houve ainda a análise do Fornecedor “C” que contribuiu com parâmetros distintos dos dois principais fornecedores. O conhecimento do teor de compostos nitrogenados presentes na levedura in natura (>50%) e sua variação ao longo do processo também foi registrado. Quanto aos experimentos em bancada, simulando o processo de autólise em larga escala, foi possível compreender quais etapas eram mais prejudiciais na operação realizada na empresa. Entre elas a mais impactante foi o tempo de exposição da levedura ao aquecimento antes da centrifugação. Assim, somando-se o levantamento das características da matéria-prima ao melhor compreendimento das etapas do processo foi possível adotar medidas para o melhor direcionamento da matéria-prima em relação ao produto desejado e definir melhorias para o processo de produção.Não recebi financiamentoporUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação de Mestrado Profissional em Química - PPGQUFSCarLevedurasProteína brutaFermentaçãoProcesso de autóliseYeastTotal proteinFermentationProcess of autolysisSaccharomyces cerevisiaeCIENCIAS BIOLOGICAS::BIOQUIMICA::BIOQUIMICA DOS MICROORGANISMOSCIENCIAS BIOLOGICAS::MICROBIOLOGIAAvaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrialEvaluation of the fermentative wort from breweries’ yeast and optimization of the industrial autolysis processinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisOnline600d64acd2a-121f-4d93-b884-274d4b53bf99info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALAVALIAÇÃO DO MOSTO FERMENTATIVO DE LEVEDURAS PROVENIENTES DE CERVEJARIAS E OTIMIZAÇÃO DO PROCESSO DE AUTÓLISE INDUSTRIAL.pdfAVALIAÇÃO DO MOSTO FERMENTATIVO DE LEVEDURAS PROVENIENTES DE CERVEJARIAS E OTIMIZAÇÃO DO PROCESSO DE AUTÓLISE INDUSTRIAL.pdfapplication/pdf1325885https://repositorio.ufscar.br/bitstream/ufscar/10924/3/AVALIA%c3%87%c3%83O%20DO%20MOSTO%20FERMENTATIVO%20DE%20LEVEDURAS%20PROVENIENTES%20DE%20CERVEJARIAS%20E%20OTIMIZA%c3%87%c3%83O%20DO%20PROCESSO%20DE%20AUT%c3%93LISE%20INDUSTRIAL.pdfc21ff6770d964ed49e9f7f975be99bd7MD53LICENSElicense.txtlicense.txttext/plain; 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dc.title.por.fl_str_mv Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
dc.title.alternative.eng.fl_str_mv Evaluation of the fermentative wort from breweries’ yeast and optimization of the industrial autolysis process
title Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
spellingShingle Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
Marcon, André
Leveduras
Proteína bruta
Fermentação
Processo de autólise
Yeast
Total protein
Fermentation
Process of autolysis
Saccharomyces cerevisiae
CIENCIAS BIOLOGICAS::BIOQUIMICA::BIOQUIMICA DOS MICROORGANISMOS
CIENCIAS BIOLOGICAS::MICROBIOLOGIA
title_short Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
title_full Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
title_fullStr Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
title_full_unstemmed Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
title_sort Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial
author Marcon, André
author_facet Marcon, André
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/5060619928177915
dc.contributor.author.fl_str_mv Marcon, André
dc.contributor.advisor1.fl_str_mv Souza, Dulce Helena Ferreira de
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/3428955299526003
dc.contributor.authorID.fl_str_mv bc9fcd85-b1e8-478f-9631-e2d0ecda4a9b
contributor_str_mv Souza, Dulce Helena Ferreira de
dc.subject.por.fl_str_mv Leveduras
Proteína bruta
Fermentação
Processo de autólise
topic Leveduras
Proteína bruta
Fermentação
Processo de autólise
Yeast
Total protein
Fermentation
Process of autolysis
Saccharomyces cerevisiae
CIENCIAS BIOLOGICAS::BIOQUIMICA::BIOQUIMICA DOS MICROORGANISMOS
CIENCIAS BIOLOGICAS::MICROBIOLOGIA
dc.subject.eng.fl_str_mv Yeast
Total protein
Fermentation
Process of autolysis
Saccharomyces cerevisiae
dc.subject.cnpq.fl_str_mv CIENCIAS BIOLOGICAS::BIOQUIMICA::BIOQUIMICA DOS MICROORGANISMOS
CIENCIAS BIOLOGICAS::MICROBIOLOGIA
description Brewer's yeast, widely used in the fermentation industry, is an excellent source of protein, thus used by human and animal nutrition industries. Biomin Animal Nutrition of Brazil is an Austrian company that is renamed in the area of biotechnology, beginning its activities in 2008 in the city of Piracicaba - SP. Among its products is the autolysate yeast coming from the brewing process, acquired from large breweries in partnership with Biomin. This raw material can go through several fermentation cycles in the production companies, and these cycles can obviously cause interferences in the quality of this material. The detection of low levels of total protein in the final product (autolysed yeast), by Biomin, led to the interest of classifying the raw material from these breweries, in order to better understand its variables and how it can interfere with the process, also considering the steps of the standard treatment process of the raw material as well as the process of autolysis in a laboratory scale, in order to identify its flaws and promote optimization, aiming the quality improvement of the final product. The raw material was fully evaluated in the Biomin’s laboratories, where the parameters of pH, temperature, sensory (smell and color), dry matter content, cell viability, presence of residues, Brix level and the amount of protein, alcohol, acids and sugars were verified. It was found that there are small differences between the two main suppliers, mainly regarding alcohol, lactic acid, total protein present in the supernatant and cellular viability, being able to conclude that supplier "A" keeps better quality than "B" for physical-chemistry chacacteristics and higher viability too. However, generally speaking, the raw materials were considered to be of better quality than the expected before the experiments. There was also the analysis of the supplier "C" that contributed with different parameters from the two main suppliers. The knowledge of the nitrogenous content present in the in natura yeast (> 50 percentage) and its variation throughout the process was also recorded. As for the bench tests, which simulated the process of large-scale autolysis, it was possible to understand which stages were more harmful in the operation carried out in the company. Where, among them all, the most impacting was the exposure time of the yeast to the heating before centrifugation. Finally, by matching the understanding of the raw material characteristics to the better understanding of the stages of the process, it was possible to implement actions to a better handle of the raw material towards the desired final product and to define improvements for the production process.
publishDate 2018
dc.date.issued.fl_str_mv 2018-02-07
dc.date.accessioned.fl_str_mv 2019-02-08T12:36:06Z
dc.date.available.fl_str_mv 2019-02-08T12:36:06Z
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dc.identifier.citation.fl_str_mv MARCON, André. Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial. 2018. Dissertação (Mestrado em Química) – Universidade Federal de São Carlos, São Carlos, 2018. Disponível em: https://repositorio.ufscar.br/handle/ufscar/10924.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/ufscar/10924
identifier_str_mv MARCON, André. Avaliação do mosto fermentativo de leveduras provenientes de cervejarias e otimização do processo de autólise industrial. 2018. Dissertação (Mestrado em Química) – Universidade Federal de São Carlos, São Carlos, 2018. Disponível em: https://repositorio.ufscar.br/handle/ufscar/10924.
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dc.publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
dc.publisher.program.fl_str_mv Programa de Pós-Graduação de Mestrado Profissional em Química - PPGQ
dc.publisher.initials.fl_str_mv UFSCar
publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
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MD5
MD5
MD5
repository.name.fl_str_mv Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)
repository.mail.fl_str_mv
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