Comparação entre diferentes estratégias de melhoria visando à redução do lead time

Detalhes bibliográficos
Autor(a) principal: Utiyama, Marcel Heimar Ribeiro
Data de Publicação: 2016
Tipo de documento: Tese
Idioma: por
Título da fonte: Repositório Institucional da UFSCAR
Texto Completo: https://repositorio.ufscar.br/handle/ufscar/7370
Resumo: The focus in time is the cornerstone of modern manufacturing management approaches; among them the Time Based Competition (TBC) and the Quick Response Manufacturing (QRM). Lead time reduction brings significant gains which are obtained by means of improvements in the shop floor variables. To make improvements in these variables, managers need to choose the best way to invest his limited financial resources. This work look for the best strategy regarding the improvement in time to repair, time between failures and setup time: To perform improvements focused on mean, variability or eliminate the worst cases. The main focus of this work is the worst case strategy, it means, to find the situations in which this strategy is the best option. To perform this comparison a modeling/simulation was conducted and the three variables addressed in this work were modeled using the normal and lognormal probability distributions. Results show that for situations with moderate and high variability the worst case strategy is the best improvement option. We believe this strategy can bring significant benefits and it is probably less costly and easier to implement. For low variability situations we find that the mean strategy is the best option. In addition for this case, for two variables (time to repair and setup time) the worst case strategy is a good alternative for situations which it is not possible to reduce the mean of these variables. For the time to failure, the only good option remains the mean strategy.
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spelling Utiyama, Marcel Heimar RibeiroGodinho Filho, Moacirhttp://lattes.cnpq.br/6136685270563354http://lattes.cnpq.br/5129604131044309dd4c2020-9e95-4cf6-a09b-36153ad764142016-09-21T18:37:53Z2016-09-21T18:37:53Z2016-02-18UTIYAMA, Marcel Heimar Ribeiro. Comparação entre diferentes estratégias de melhoria visando à redução do lead time. 2016. Tese (Doutorado em Engenharia de Produção) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7370.https://repositorio.ufscar.br/handle/ufscar/7370The focus in time is the cornerstone of modern manufacturing management approaches; among them the Time Based Competition (TBC) and the Quick Response Manufacturing (QRM). Lead time reduction brings significant gains which are obtained by means of improvements in the shop floor variables. To make improvements in these variables, managers need to choose the best way to invest his limited financial resources. This work look for the best strategy regarding the improvement in time to repair, time between failures and setup time: To perform improvements focused on mean, variability or eliminate the worst cases. The main focus of this work is the worst case strategy, it means, to find the situations in which this strategy is the best option. To perform this comparison a modeling/simulation was conducted and the three variables addressed in this work were modeled using the normal and lognormal probability distributions. Results show that for situations with moderate and high variability the worst case strategy is the best improvement option. We believe this strategy can bring significant benefits and it is probably less costly and easier to implement. For low variability situations we find that the mean strategy is the best option. In addition for this case, for two variables (time to repair and setup time) the worst case strategy is a good alternative for situations which it is not possible to reduce the mean of these variables. For the time to failure, the only good option remains the mean strategy.O foco no tempo constitui o aspecto fundamental de modernas estratégias de gestão da manufatura. Dentre elas merece destaque a competição baseada no tempo (time-based competition-TBC) e a manufatura de resposta rápida (Quick Response Manufacturing-QRM). A redução do lead time implica em ganhos significativos e é obtida por meio de programas de melhorias em variáveis do chão de fábrica. Para a realização de melhorias nessas variáveis, um gerente de produção, precisa escolher a melhor maneira de investir os seus recursos financeiros limitados. O presente trabalho investiga qual a melhor estratégia no que se refere à melhoria no tempo de reparo, tempo entre falhas e tempo de setup: Realizar melhorias na média, na variabilidade ou eliminar os piores casos. O foco principal deste trabalho é a estratégia de melhoria no pior caso, ou seja, identificar as situações nas quais a mesma produz um efeito no lead time superior ou semelhante às estratégias de melhoria na média e na variabilidade. Para isso foi realizada uma modelagem/simulação e as três variáveis abordadas nesse trabalho foram modeladas utilizando as distribuições de probabilidade normal e lognormal. Os resultados encontrados na presente tese mostram que para situações com variabilidades moderadas e altas a estratégia focada no pior caso é a melhor opção de melhoria considerando as três variáveis investigadas neste estudo. Ou seja, a estratégia de melhoria focada nos piores casos pode trazer benefícios mais facilmente e a um menor custo. Adicionalmente, para baixa variabilidade a estratégia de melhoria na média é a melhor opção. No entanto, foi observado que para o tempo de reparo e tempo de setup a estratégia de melhoria no pior caso é uma boa alternativa para as situações nas quais não seja possível efetuar uma melhoria na média dessas variáveis. Já para o tempo entre falhas, essa constatação não se sustenta, pois nesse caso a única alternativa que apresenta benefícios significativos é a estratégia de melhoria focada na média.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)porUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Engenharia de Produção - PPGEPUFSCarLead timeMelhoria contínuaMédiaVariabilidadePior casoContinuous improvementMeanVariabilityWorst-caseENGENHARIAS::ENGENHARIA DE PRODUCAOComparação entre diferentes estratégias de melhoria visando à redução do lead timeinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisOnline6006009e5a83c6-728c-4e41-946f-fd7a8431b1d6info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALTeseMHRU.pdfTeseMHRU.pdfapplication/pdf2754873https://repositorio.ufscar.br/bitstream/ufscar/7370/1/TeseMHRU.pdf04976803627828cf7bb2eebe936f3f24MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81957https://repositorio.ufscar.br/bitstream/ufscar/7370/2/license.txtae0398b6f8b235e40ad82cba6c50031dMD52TEXTTeseMHRU.pdf.txtTeseMHRU.pdf.txtExtracted texttext/plain353428https://repositorio.ufscar.br/bitstream/ufscar/7370/3/TeseMHRU.pdf.txt3a9c6944a749f0c6613ea0f908210f2bMD53THUMBNAILTeseMHRU.pdf.jpgTeseMHRU.pdf.jpgIM Thumbnailimage/jpeg6533https://repositorio.ufscar.br/bitstream/ufscar/7370/4/TeseMHRU.pdf.jpgfc35af4e861dde50cd9c22b322801a22MD54ufscar/73702023-09-18 18:30:49.405oai:repositorio.ufscar.br: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Repositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestopendoar:43222023-09-18T18:30:49Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)false
dc.title.por.fl_str_mv Comparação entre diferentes estratégias de melhoria visando à redução do lead time
title Comparação entre diferentes estratégias de melhoria visando à redução do lead time
spellingShingle Comparação entre diferentes estratégias de melhoria visando à redução do lead time
Utiyama, Marcel Heimar Ribeiro
Lead time
Melhoria contínua
Média
Variabilidade
Pior caso
Continuous improvement
Mean
Variability
Worst-case
ENGENHARIAS::ENGENHARIA DE PRODUCAO
title_short Comparação entre diferentes estratégias de melhoria visando à redução do lead time
title_full Comparação entre diferentes estratégias de melhoria visando à redução do lead time
title_fullStr Comparação entre diferentes estratégias de melhoria visando à redução do lead time
title_full_unstemmed Comparação entre diferentes estratégias de melhoria visando à redução do lead time
title_sort Comparação entre diferentes estratégias de melhoria visando à redução do lead time
author Utiyama, Marcel Heimar Ribeiro
author_facet Utiyama, Marcel Heimar Ribeiro
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/5129604131044309
dc.contributor.author.fl_str_mv Utiyama, Marcel Heimar Ribeiro
dc.contributor.advisor1.fl_str_mv Godinho Filho, Moacir
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/6136685270563354
dc.contributor.authorID.fl_str_mv dd4c2020-9e95-4cf6-a09b-36153ad76414
contributor_str_mv Godinho Filho, Moacir
dc.subject.por.fl_str_mv Lead time
Melhoria contínua
Média
Variabilidade
Pior caso
topic Lead time
Melhoria contínua
Média
Variabilidade
Pior caso
Continuous improvement
Mean
Variability
Worst-case
ENGENHARIAS::ENGENHARIA DE PRODUCAO
dc.subject.eng.fl_str_mv Continuous improvement
Mean
Variability
Worst-case
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA DE PRODUCAO
description The focus in time is the cornerstone of modern manufacturing management approaches; among them the Time Based Competition (TBC) and the Quick Response Manufacturing (QRM). Lead time reduction brings significant gains which are obtained by means of improvements in the shop floor variables. To make improvements in these variables, managers need to choose the best way to invest his limited financial resources. This work look for the best strategy regarding the improvement in time to repair, time between failures and setup time: To perform improvements focused on mean, variability or eliminate the worst cases. The main focus of this work is the worst case strategy, it means, to find the situations in which this strategy is the best option. To perform this comparison a modeling/simulation was conducted and the three variables addressed in this work were modeled using the normal and lognormal probability distributions. Results show that for situations with moderate and high variability the worst case strategy is the best improvement option. We believe this strategy can bring significant benefits and it is probably less costly and easier to implement. For low variability situations we find that the mean strategy is the best option. In addition for this case, for two variables (time to repair and setup time) the worst case strategy is a good alternative for situations which it is not possible to reduce the mean of these variables. For the time to failure, the only good option remains the mean strategy.
publishDate 2016
dc.date.accessioned.fl_str_mv 2016-09-21T18:37:53Z
dc.date.available.fl_str_mv 2016-09-21T18:37:53Z
dc.date.issued.fl_str_mv 2016-02-18
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/doctoralThesis
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dc.identifier.citation.fl_str_mv UTIYAMA, Marcel Heimar Ribeiro. Comparação entre diferentes estratégias de melhoria visando à redução do lead time. 2016. Tese (Doutorado em Engenharia de Produção) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7370.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/ufscar/7370
identifier_str_mv UTIYAMA, Marcel Heimar Ribeiro. Comparação entre diferentes estratégias de melhoria visando à redução do lead time. 2016. Tese (Doutorado em Engenharia de Produção) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/ufscar/7370.
url https://repositorio.ufscar.br/handle/ufscar/7370
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dc.publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
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publisher.none.fl_str_mv Universidade Federal de São Carlos
Câmpus São Carlos
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reponame_str Repositório Institucional da UFSCAR
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