Influência de fluidos de corte no fresamento do aço nb 8640

Detalhes bibliográficos
Autor(a) principal: Vieira, Jalon de Morais
Data de Publicação: 1997
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Repositório Institucional da UFU
Texto Completo: https://repositorio.ufu.br/handle/123456789/30276
http://doi.org/10.14393/ufu.di.1997.25
Resumo: The application of conventional milky soluble oil at 5% concentration, semi-synthetic cutting fluid also at 5% concentration and synthetic cutting fluid at 5% and 10% concentration, when face milling AISI 8640 steels with triplo-coated (TiN-TiC-TiN) ISO - P45 cemented Carbide tools was investigated. Dry cut was also used for comparisons. Tool lives power consuption and surface finish were the main parameters considered. In order to study the tool lives, Expanded Taylor’s Equations were determined using a method that optimises the number of tests needed to obtain the coefficients with reliability. After these tests wom tools were analysed within the SEM. To classify the cooling ability of the cutting fluids the chip-tool thermocouple method was used when tuming AISI 1020 steels with uncoated klO cemented Carbide tools. Generally, the cutting temperature was higher for the dry cut followed by the use of synthetic 5%, synthetic 10%, soluble oil and semi-synthetic fluids. An inverse order was found for the power consuption, that is the higher the cutting temperature the lower the power consuption. Tool life tests showed that dry cut outperformed the application of the cutting fluids at all cutting fluids better results were presented when applying the synthetic than when the semi-synthetic was used. At low cutting speeds the soluble oil presented lower tool lives but at high cutting speeds this fluid outperformed the others. Generally, dry cut has presented the best surface finish among all cooling/lubricant condition tested.
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spelling Influência de fluidos de corte no fresamento do aço nb 8640Influence of cutting fluids on the milling of steel nb 8640Fluidos de corteClasse P45Termopar ferramenta-peçaCNPQ::ENGENHARIASFluidos em metaloplastiaFresagem (Trabalhos em metal)The application of conventional milky soluble oil at 5% concentration, semi-synthetic cutting fluid also at 5% concentration and synthetic cutting fluid at 5% and 10% concentration, when face milling AISI 8640 steels with triplo-coated (TiN-TiC-TiN) ISO - P45 cemented Carbide tools was investigated. Dry cut was also used for comparisons. Tool lives power consuption and surface finish were the main parameters considered. In order to study the tool lives, Expanded Taylor’s Equations were determined using a method that optimises the number of tests needed to obtain the coefficients with reliability. After these tests wom tools were analysed within the SEM. To classify the cooling ability of the cutting fluids the chip-tool thermocouple method was used when tuming AISI 1020 steels with uncoated klO cemented Carbide tools. Generally, the cutting temperature was higher for the dry cut followed by the use of synthetic 5%, synthetic 10%, soluble oil and semi-synthetic fluids. An inverse order was found for the power consuption, that is the higher the cutting temperature the lower the power consuption. Tool life tests showed that dry cut outperformed the application of the cutting fluids at all cutting fluids better results were presented when applying the synthetic than when the semi-synthetic was used. At low cutting speeds the soluble oil presented lower tool lives but at high cutting speeds this fluid outperformed the others. Generally, dry cut has presented the best surface finish among all cooling/lubricant condition tested.Dissertação (Mestrado)Neste trabalho determinou-se experimentalmente a influência do uso de fluidos de corte, solúvel convencional leitoso na concentração de 5%, semi-sintético na concentração de 5% e sintético com EP de alta performance nas concentrações de 5% e 10%, no fresamento frontal do aço liga comercial, NB 8640, com ferramentas de metal duro triplamente revestidas (TiN, TiC, TiN) da classe P45. O corte a seco também foi investigado para comparação. Potência de corte, vida da ferramenta e acabamento superficial foram os parâmetros considerados. As vidas das ferramentas foram estudadas através das Equações de Taylor Expandidas, determinadas utilizando uma metodologia que otimiza o número de ensaios necessários para obtenção de seus coeficientes com confiabilidade. Após os testes de vida, as ferramentas foram analisadas no MEV-Microscópio Eletrônico de Varredura. Para classificar os fluidos quanto a capacidade refrigerante, utilizou-se o método do termopar ferramenta-peça no tomeamento do aço NB 1020 e mediu-se a temperatura média da interface cavaco-ferramenta em várias condições de corte. De forma global, a temperatura média na interface cavaco-ferramenta foi maior para a condição a seco, seguido pelos fluidos sintético 5%, sintético 10%, do solúvel 5% e semi-sintético 5%. Do ponto de vista do parâmetro potência de corte, constatou-se que os fluidos que apresentaram menores valores para a temperatura de corte, resultaram em valores superiores de potência de corte. A condição a seco, em toda faixa de velocidades de corte, avanço e profundidade de corte estudada, superou os fluidos de corte em termos de vida da ferramenta. Entre os fluidos de corte, melhores resultados foram conseguidos quando se utilizou os fluidos sintéticos, seguido pelo fluido semi-sintético. A baixas velocidades de corte o óleo solúvel convencional leitoso apresentou menores vidas das ferramentas entre eles. Entretanto, a altas velocidades de corte este fluido superou os seus concorrentes. O acabamento superficial apresentou melhorias quando usinando o aço NB 8640 a seco comparado as diversas condições de refrigeração/lubrificação utilizadas.Universidade Federal de UberlândiaBrasilPrograma de Pós-graduação em Engenharia MecânicaMachado, Álisson Rochahttp://lattes.cnpq.br/0203667980247686Silva, Alexandre Dias daWeingaertner, Walter LindolfoLiambos Junior, Achille SortiriosVieira, Jalon de Morais2020-11-04T17:49:51Z2020-11-04T17:49:51Z1997info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisapplication/pdfVIEIRA, Jalon de Morais. Influência de fluidos de corte no fresamento do aço nb 8640. 1997. 123 f. Dissertação (Mestrado em Engenharia Mecânica) - Universidade Federal de Uberlândia, Uberlândia, 2020. DOI http://doi.org/10.14393/ufu.di.1997.25https://repositorio.ufu.br/handle/123456789/30276http://doi.org/10.14393/ufu.di.1997.25porhttp://creativecommons.org/licenses/by-nc-nd/3.0/us/info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFUinstname:Universidade Federal de Uberlândia (UFU)instacron:UFU2020-11-05T06:18:48Zoai:repositorio.ufu.br:123456789/30276Repositório InstitucionalONGhttp://repositorio.ufu.br/oai/requestdiinf@dirbi.ufu.bropendoar:2020-11-05T06:18:48Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)false
dc.title.none.fl_str_mv Influência de fluidos de corte no fresamento do aço nb 8640
Influence of cutting fluids on the milling of steel nb 8640
title Influência de fluidos de corte no fresamento do aço nb 8640
spellingShingle Influência de fluidos de corte no fresamento do aço nb 8640
Vieira, Jalon de Morais
Fluidos de corte
Classe P45
Termopar ferramenta-peça
CNPQ::ENGENHARIAS
Fluidos em metaloplastia
Fresagem (Trabalhos em metal)
title_short Influência de fluidos de corte no fresamento do aço nb 8640
title_full Influência de fluidos de corte no fresamento do aço nb 8640
title_fullStr Influência de fluidos de corte no fresamento do aço nb 8640
title_full_unstemmed Influência de fluidos de corte no fresamento do aço nb 8640
title_sort Influência de fluidos de corte no fresamento do aço nb 8640
author Vieira, Jalon de Morais
author_facet Vieira, Jalon de Morais
author_role author
dc.contributor.none.fl_str_mv Machado, Álisson Rocha
http://lattes.cnpq.br/0203667980247686
Silva, Alexandre Dias da
Weingaertner, Walter Lindolfo
Liambos Junior, Achille Sortirios
dc.contributor.author.fl_str_mv Vieira, Jalon de Morais
dc.subject.por.fl_str_mv Fluidos de corte
Classe P45
Termopar ferramenta-peça
CNPQ::ENGENHARIAS
Fluidos em metaloplastia
Fresagem (Trabalhos em metal)
topic Fluidos de corte
Classe P45
Termopar ferramenta-peça
CNPQ::ENGENHARIAS
Fluidos em metaloplastia
Fresagem (Trabalhos em metal)
description The application of conventional milky soluble oil at 5% concentration, semi-synthetic cutting fluid also at 5% concentration and synthetic cutting fluid at 5% and 10% concentration, when face milling AISI 8640 steels with triplo-coated (TiN-TiC-TiN) ISO - P45 cemented Carbide tools was investigated. Dry cut was also used for comparisons. Tool lives power consuption and surface finish were the main parameters considered. In order to study the tool lives, Expanded Taylor’s Equations were determined using a method that optimises the number of tests needed to obtain the coefficients with reliability. After these tests wom tools were analysed within the SEM. To classify the cooling ability of the cutting fluids the chip-tool thermocouple method was used when tuming AISI 1020 steels with uncoated klO cemented Carbide tools. Generally, the cutting temperature was higher for the dry cut followed by the use of synthetic 5%, synthetic 10%, soluble oil and semi-synthetic fluids. An inverse order was found for the power consuption, that is the higher the cutting temperature the lower the power consuption. Tool life tests showed that dry cut outperformed the application of the cutting fluids at all cutting fluids better results were presented when applying the synthetic than when the semi-synthetic was used. At low cutting speeds the soluble oil presented lower tool lives but at high cutting speeds this fluid outperformed the others. Generally, dry cut has presented the best surface finish among all cooling/lubricant condition tested.
publishDate 1997
dc.date.none.fl_str_mv 1997
2020-11-04T17:49:51Z
2020-11-04T17:49:51Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.uri.fl_str_mv VIEIRA, Jalon de Morais. Influência de fluidos de corte no fresamento do aço nb 8640. 1997. 123 f. Dissertação (Mestrado em Engenharia Mecânica) - Universidade Federal de Uberlândia, Uberlândia, 2020. DOI http://doi.org/10.14393/ufu.di.1997.25
https://repositorio.ufu.br/handle/123456789/30276
http://doi.org/10.14393/ufu.di.1997.25
identifier_str_mv VIEIRA, Jalon de Morais. Influência de fluidos de corte no fresamento do aço nb 8640. 1997. 123 f. Dissertação (Mestrado em Engenharia Mecânica) - Universidade Federal de Uberlândia, Uberlândia, 2020. DOI http://doi.org/10.14393/ufu.di.1997.25
url https://repositorio.ufu.br/handle/123456789/30276
http://doi.org/10.14393/ufu.di.1997.25
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv http://creativecommons.org/licenses/by-nc-nd/3.0/us/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv http://creativecommons.org/licenses/by-nc-nd/3.0/us/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Uberlândia
Brasil
Programa de Pós-graduação em Engenharia Mecânica
publisher.none.fl_str_mv Universidade Federal de Uberlândia
Brasil
Programa de Pós-graduação em Engenharia Mecânica
dc.source.none.fl_str_mv reponame:Repositório Institucional da UFU
instname:Universidade Federal de Uberlândia (UFU)
instacron:UFU
instname_str Universidade Federal de Uberlândia (UFU)
instacron_str UFU
institution UFU
reponame_str Repositório Institucional da UFU
collection Repositório Institucional da UFU
repository.name.fl_str_mv Repositório Institucional da UFU - Universidade Federal de Uberlândia (UFU)
repository.mail.fl_str_mv diinf@dirbi.ufu.br
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