Reliability-maintenance maintenance (RMC) using in food vacuum packaging

Detalhes bibliográficos
Autor(a) principal: Benini, Lucas
Data de Publicação: 2021
Outros Autores: Santos, Alexandre
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista de Engenharia Química e Química
Texto Completo: https://periodicos.ufv.br/jcec/article/view/12021
Resumo: Reliability-centered maintenance (RCM) is an approach that focuses on failure prevention, its consequences generate more serious problems. This RCM method has been used in the management of maintenance in several industrial sectors. In the food sector, vacuum packaging machines play an extremely important role in the production process, as they guarantee the sealing and conservation of products. In this study, vacuum packers have a long history of failures in the company, revealing that the current maintenance methodology does not meet the conditions expected for this equipment. The objective of this work is to apply the RCM methodology in a vacuum packaging machines of a company in the food sector, aiming to improve the reliability, availability and costs. The methodological steps followed the following breakdown: (i) system selection and information collection, (ii) analysis of failure modes and effects (iii) selection of significant functions (iv) evaluation of applicable activities (v) evaluation effectiveness of activities. The application of maintenance centered on reliability allowed improvements to be made in the machine's function exploration, in the use of the sector's history, in the knowledge of failures and to increase the reliability and availability index. Maintenance costs were reduced by around 55%.
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spelling Reliability-maintenance maintenance (RMC) using in food vacuum packagingUtilização da manutenção centrada em confiabilidade (MCC) em embaladora à vácuo de alimentosManutençãoConfiabilidadeRedução de FalhasRedução de CustosIndustria de AlimentosMaintenance. Reliability. Failure reduction. Cost reduction. Food industry.Reliability-centered maintenance (RCM) is an approach that focuses on failure prevention, its consequences generate more serious problems. This RCM method has been used in the management of maintenance in several industrial sectors. In the food sector, vacuum packaging machines play an extremely important role in the production process, as they guarantee the sealing and conservation of products. In this study, vacuum packers have a long history of failures in the company, revealing that the current maintenance methodology does not meet the conditions expected for this equipment. The objective of this work is to apply the RCM methodology in a vacuum packaging machines of a company in the food sector, aiming to improve the reliability, availability and costs. The methodological steps followed the following breakdown: (i) system selection and information collection, (ii) analysis of failure modes and effects (iii) selection of significant functions (iv) evaluation of applicable activities (v) evaluation effectiveness of activities. The application of maintenance centered on reliability allowed improvements to be made in the machine's function exploration, in the use of the sector's history, in the knowledge of failures and to increase the reliability and availability index. Maintenance costs were reduced by around 55%.A manutenção centrada na confiabilidade (MCC) trata-se de uma abordagem que tem foco na prevenção de falhas, cujas consequências geram problemas de maior gravidade. Esse método tem sido empregado na gestão da manutenção em diversos setores industriais. No setor alimentício, as embaladoras a vácuo têm um papel de extrema importância no processo produtivo, pois garantem a selagem e conservação dos produtos. Na empresa avaliada, as embaladoras a vácuo apresentam acentuado histórico de falhas, revelando que a atual metodologia de manutenção não atende as condições esperadas para estes equipamentos. O objetivo deste trabalho é aplicar a metodologia de manutenção centrada na confiabilidade em embaladoras a vácuo de uma empresa do setor alimentício, visando melhorar os índices de confiabilidade, disponibilidade e custos. Para tanto, os passos metodológicos seguiram o seguinte desdobramento: (i) seleção do sistema e coleta de informações, (ii) análise dos modos e efeitos de falha (iii) seleção de funções significantes (iv) avaliação de atividades aplicáveis (v) avaliação de efetividade das atividades. A aplicação da manutenção centrada na confiabilidade permitiu aplicar melhorias em exploração da função da máquina, uso do histórico do setor, conhecimento das falhas e aumentou o índice de confiabilidade e disponibilidade. Os custos de manutenção foram diminuídos em torno de 55%.Universidade Federal de Viçosa - UFV2021-04-06info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://periodicos.ufv.br/jcec/article/view/1202110.18540/jcecvl7iss2pp12021-01-14eThe Journal of Engineering and Exact Sciences; Vol. 7 No. 2 (2021); 12021-01-14eThe Journal of Engineering and Exact Sciences; Vol. 7 Núm. 2 (2021); 12021-01-14eThe Journal of Engineering and Exact Sciences; v. 7 n. 2 (2021); 12021-01-14e2527-1075reponame:Revista de Engenharia Química e Químicainstname:Universidade Federal de Viçosa (UFV)instacron:UFVporhttps://periodicos.ufv.br/jcec/article/view/12021/6539Copyright (c) 2021 The Journal of Engineering and Exact Scienceshttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessBenini, LucasSantos, Alexandre2021-07-05T18:18:27Zoai:ojs.periodicos.ufv.br:article/12021Revistahttp://www.seer.ufv.br/seer/rbeq2/index.php/req2/indexONGhttps://periodicos.ufv.br/jcec/oaijcec.journal@ufv.br||req2@ufv.br2446-94162446-9416opendoar:2021-07-05T18:18:27Revista de Engenharia Química e Química - Universidade Federal de Viçosa (UFV)false
dc.title.none.fl_str_mv Reliability-maintenance maintenance (RMC) using in food vacuum packaging
Utilização da manutenção centrada em confiabilidade (MCC) em embaladora à vácuo de alimentos
title Reliability-maintenance maintenance (RMC) using in food vacuum packaging
spellingShingle Reliability-maintenance maintenance (RMC) using in food vacuum packaging
Benini, Lucas
Manutenção
Confiabilidade
Redução de Falhas
Redução de Custos
Industria de Alimentos
Maintenance. Reliability. Failure reduction. Cost reduction. Food industry.
title_short Reliability-maintenance maintenance (RMC) using in food vacuum packaging
title_full Reliability-maintenance maintenance (RMC) using in food vacuum packaging
title_fullStr Reliability-maintenance maintenance (RMC) using in food vacuum packaging
title_full_unstemmed Reliability-maintenance maintenance (RMC) using in food vacuum packaging
title_sort Reliability-maintenance maintenance (RMC) using in food vacuum packaging
author Benini, Lucas
author_facet Benini, Lucas
Santos, Alexandre
author_role author
author2 Santos, Alexandre
author2_role author
dc.contributor.author.fl_str_mv Benini, Lucas
Santos, Alexandre
dc.subject.por.fl_str_mv Manutenção
Confiabilidade
Redução de Falhas
Redução de Custos
Industria de Alimentos
Maintenance. Reliability. Failure reduction. Cost reduction. Food industry.
topic Manutenção
Confiabilidade
Redução de Falhas
Redução de Custos
Industria de Alimentos
Maintenance. Reliability. Failure reduction. Cost reduction. Food industry.
description Reliability-centered maintenance (RCM) is an approach that focuses on failure prevention, its consequences generate more serious problems. This RCM method has been used in the management of maintenance in several industrial sectors. In the food sector, vacuum packaging machines play an extremely important role in the production process, as they guarantee the sealing and conservation of products. In this study, vacuum packers have a long history of failures in the company, revealing that the current maintenance methodology does not meet the conditions expected for this equipment. The objective of this work is to apply the RCM methodology in a vacuum packaging machines of a company in the food sector, aiming to improve the reliability, availability and costs. The methodological steps followed the following breakdown: (i) system selection and information collection, (ii) analysis of failure modes and effects (iii) selection of significant functions (iv) evaluation of applicable activities (v) evaluation effectiveness of activities. The application of maintenance centered on reliability allowed improvements to be made in the machine's function exploration, in the use of the sector's history, in the knowledge of failures and to increase the reliability and availability index. Maintenance costs were reduced by around 55%.
publishDate 2021
dc.date.none.fl_str_mv 2021-04-06
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://periodicos.ufv.br/jcec/article/view/12021
10.18540/jcecvl7iss2pp12021-01-14e
url https://periodicos.ufv.br/jcec/article/view/12021
identifier_str_mv 10.18540/jcecvl7iss2pp12021-01-14e
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://periodicos.ufv.br/jcec/article/view/12021/6539
dc.rights.driver.fl_str_mv Copyright (c) 2021 The Journal of Engineering and Exact Sciences
https://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2021 The Journal of Engineering and Exact Sciences
https://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Universidade Federal de Viçosa - UFV
publisher.none.fl_str_mv Universidade Federal de Viçosa - UFV
dc.source.none.fl_str_mv The Journal of Engineering and Exact Sciences; Vol. 7 No. 2 (2021); 12021-01-14e
The Journal of Engineering and Exact Sciences; Vol. 7 Núm. 2 (2021); 12021-01-14e
The Journal of Engineering and Exact Sciences; v. 7 n. 2 (2021); 12021-01-14e
2527-1075
reponame:Revista de Engenharia Química e Química
instname:Universidade Federal de Viçosa (UFV)
instacron:UFV
instname_str Universidade Federal de Viçosa (UFV)
instacron_str UFV
institution UFV
reponame_str Revista de Engenharia Química e Química
collection Revista de Engenharia Química e Química
repository.name.fl_str_mv Revista de Engenharia Química e Química - Universidade Federal de Viçosa (UFV)
repository.mail.fl_str_mv jcec.journal@ufv.br||req2@ufv.br
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