Reliability-maintenance maintenance (RMC) using in food vacuum packaging
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Revista de Engenharia Química e Química |
Texto Completo: | https://periodicos.ufv.br/jcec/article/view/12021 |
Resumo: | Reliability-centered maintenance (RCM) is an approach that focuses on failure prevention, its consequences generate more serious problems. This RCM method has been used in the management of maintenance in several industrial sectors. In the food sector, vacuum packaging machines play an extremely important role in the production process, as they guarantee the sealing and conservation of products. In this study, vacuum packers have a long history of failures in the company, revealing that the current maintenance methodology does not meet the conditions expected for this equipment. The objective of this work is to apply the RCM methodology in a vacuum packaging machines of a company in the food sector, aiming to improve the reliability, availability and costs. The methodological steps followed the following breakdown: (i) system selection and information collection, (ii) analysis of failure modes and effects (iii) selection of significant functions (iv) evaluation of applicable activities (v) evaluation effectiveness of activities. The application of maintenance centered on reliability allowed improvements to be made in the machine's function exploration, in the use of the sector's history, in the knowledge of failures and to increase the reliability and availability index. Maintenance costs were reduced by around 55%. |
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Reliability-maintenance maintenance (RMC) using in food vacuum packagingUtilização da manutenção centrada em confiabilidade (MCC) em embaladora à vácuo de alimentosManutençãoConfiabilidadeRedução de FalhasRedução de CustosIndustria de AlimentosMaintenance. Reliability. Failure reduction. Cost reduction. Food industry.Reliability-centered maintenance (RCM) is an approach that focuses on failure prevention, its consequences generate more serious problems. This RCM method has been used in the management of maintenance in several industrial sectors. In the food sector, vacuum packaging machines play an extremely important role in the production process, as they guarantee the sealing and conservation of products. In this study, vacuum packers have a long history of failures in the company, revealing that the current maintenance methodology does not meet the conditions expected for this equipment. The objective of this work is to apply the RCM methodology in a vacuum packaging machines of a company in the food sector, aiming to improve the reliability, availability and costs. The methodological steps followed the following breakdown: (i) system selection and information collection, (ii) analysis of failure modes and effects (iii) selection of significant functions (iv) evaluation of applicable activities (v) evaluation effectiveness of activities. The application of maintenance centered on reliability allowed improvements to be made in the machine's function exploration, in the use of the sector's history, in the knowledge of failures and to increase the reliability and availability index. Maintenance costs were reduced by around 55%.A manutenção centrada na confiabilidade (MCC) trata-se de uma abordagem que tem foco na prevenção de falhas, cujas consequências geram problemas de maior gravidade. Esse método tem sido empregado na gestão da manutenção em diversos setores industriais. No setor alimentício, as embaladoras a vácuo têm um papel de extrema importância no processo produtivo, pois garantem a selagem e conservação dos produtos. Na empresa avaliada, as embaladoras a vácuo apresentam acentuado histórico de falhas, revelando que a atual metodologia de manutenção não atende as condições esperadas para estes equipamentos. O objetivo deste trabalho é aplicar a metodologia de manutenção centrada na confiabilidade em embaladoras a vácuo de uma empresa do setor alimentício, visando melhorar os índices de confiabilidade, disponibilidade e custos. Para tanto, os passos metodológicos seguiram o seguinte desdobramento: (i) seleção do sistema e coleta de informações, (ii) análise dos modos e efeitos de falha (iii) seleção de funções significantes (iv) avaliação de atividades aplicáveis (v) avaliação de efetividade das atividades. A aplicação da manutenção centrada na confiabilidade permitiu aplicar melhorias em exploração da função da máquina, uso do histórico do setor, conhecimento das falhas e aumentou o índice de confiabilidade e disponibilidade. Os custos de manutenção foram diminuídos em torno de 55%.Universidade Federal de Viçosa - UFV2021-04-06info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://periodicos.ufv.br/jcec/article/view/1202110.18540/jcecvl7iss2pp12021-01-14eThe Journal of Engineering and Exact Sciences; Vol. 7 No. 2 (2021); 12021-01-14eThe Journal of Engineering and Exact Sciences; Vol. 7 Núm. 2 (2021); 12021-01-14eThe Journal of Engineering and Exact Sciences; v. 7 n. 2 (2021); 12021-01-14e2527-1075reponame:Revista de Engenharia Química e Químicainstname:Universidade Federal de Viçosa (UFV)instacron:UFVporhttps://periodicos.ufv.br/jcec/article/view/12021/6539Copyright (c) 2021 The Journal of Engineering and Exact Scienceshttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessBenini, LucasSantos, Alexandre2021-07-05T18:18:27Zoai:ojs.periodicos.ufv.br:article/12021Revistahttp://www.seer.ufv.br/seer/rbeq2/index.php/req2/indexONGhttps://periodicos.ufv.br/jcec/oaijcec.journal@ufv.br||req2@ufv.br2446-94162446-9416opendoar:2021-07-05T18:18:27Revista de Engenharia Química e Química - Universidade Federal de Viçosa (UFV)false |
dc.title.none.fl_str_mv |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging Utilização da manutenção centrada em confiabilidade (MCC) em embaladora à vácuo de alimentos |
title |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging |
spellingShingle |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging Benini, Lucas Manutenção Confiabilidade Redução de Falhas Redução de Custos Industria de Alimentos Maintenance. Reliability. Failure reduction. Cost reduction. Food industry. |
title_short |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging |
title_full |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging |
title_fullStr |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging |
title_full_unstemmed |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging |
title_sort |
Reliability-maintenance maintenance (RMC) using in food vacuum packaging |
author |
Benini, Lucas |
author_facet |
Benini, Lucas Santos, Alexandre |
author_role |
author |
author2 |
Santos, Alexandre |
author2_role |
author |
dc.contributor.author.fl_str_mv |
Benini, Lucas Santos, Alexandre |
dc.subject.por.fl_str_mv |
Manutenção Confiabilidade Redução de Falhas Redução de Custos Industria de Alimentos Maintenance. Reliability. Failure reduction. Cost reduction. Food industry. |
topic |
Manutenção Confiabilidade Redução de Falhas Redução de Custos Industria de Alimentos Maintenance. Reliability. Failure reduction. Cost reduction. Food industry. |
description |
Reliability-centered maintenance (RCM) is an approach that focuses on failure prevention, its consequences generate more serious problems. This RCM method has been used in the management of maintenance in several industrial sectors. In the food sector, vacuum packaging machines play an extremely important role in the production process, as they guarantee the sealing and conservation of products. In this study, vacuum packers have a long history of failures in the company, revealing that the current maintenance methodology does not meet the conditions expected for this equipment. The objective of this work is to apply the RCM methodology in a vacuum packaging machines of a company in the food sector, aiming to improve the reliability, availability and costs. The methodological steps followed the following breakdown: (i) system selection and information collection, (ii) analysis of failure modes and effects (iii) selection of significant functions (iv) evaluation of applicable activities (v) evaluation effectiveness of activities. The application of maintenance centered on reliability allowed improvements to be made in the machine's function exploration, in the use of the sector's history, in the knowledge of failures and to increase the reliability and availability index. Maintenance costs were reduced by around 55%. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-04-06 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://periodicos.ufv.br/jcec/article/view/12021 10.18540/jcecvl7iss2pp12021-01-14e |
url |
https://periodicos.ufv.br/jcec/article/view/12021 |
identifier_str_mv |
10.18540/jcecvl7iss2pp12021-01-14e |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://periodicos.ufv.br/jcec/article/view/12021/6539 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2021 The Journal of Engineering and Exact Sciences https://creativecommons.org/licenses/by/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2021 The Journal of Engineering and Exact Sciences https://creativecommons.org/licenses/by/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Universidade Federal de Viçosa - UFV |
publisher.none.fl_str_mv |
Universidade Federal de Viçosa - UFV |
dc.source.none.fl_str_mv |
The Journal of Engineering and Exact Sciences; Vol. 7 No. 2 (2021); 12021-01-14e The Journal of Engineering and Exact Sciences; Vol. 7 Núm. 2 (2021); 12021-01-14e The Journal of Engineering and Exact Sciences; v. 7 n. 2 (2021); 12021-01-14e 2527-1075 reponame:Revista de Engenharia Química e Química instname:Universidade Federal de Viçosa (UFV) instacron:UFV |
instname_str |
Universidade Federal de Viçosa (UFV) |
instacron_str |
UFV |
institution |
UFV |
reponame_str |
Revista de Engenharia Química e Química |
collection |
Revista de Engenharia Química e Química |
repository.name.fl_str_mv |
Revista de Engenharia Química e Química - Universidade Federal de Viçosa (UFV) |
repository.mail.fl_str_mv |
jcec.journal@ufv.br||req2@ufv.br |
_version_ |
1800211189550022656 |