Application of a fault analysis methodology in a low density polyethylene industry

Detalhes bibliográficos
Autor(a) principal: Maia Rabelo, Emanuel Jimmyson
Data de Publicação: 2019
Outros Autores: Silva, Ananias Freire da
Tipo de documento: Artigo
Idioma: por
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/1478
Resumo: Lately industries are facing major challenges in seeking to gain their place in the market and be able to maintain them, knowing how to use their failures to improve is a great advantage and can be used as a differential, the maintenance and production sectors. should be aligned to reduce the number of repeat occurrences. The present work presents a field study aiming to implement a failure analysis methodology in a low density polyethylene industry, thus reducing the negative impact caused by maintenance. The research is exploratory, quantitative and qualitative. A case study was conducted on addressing the use of analysis and problem solving tools, an example of how they are applied and the structure of the analysis process, the results from the application were optimistic and brought many opportunities for improvement in the industry. maintenance plans, thus emphasizing the importance of keeping records of occurrences and capturing fault information to generate improvements from their analysis. In the months following the implementation of the methodology, the results in the reduction of maintenance time in the period from July to October were noticeable, going from 51.07% to 55.15%, OEE improvement rate of 4.05, with a tendency that With each new analysis there are opportunities to improve processes and prevent the loss of OEE.
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spelling Application of a fault analysis methodology in a low density polyethylene industryAplicación de una metodología de análisis de fallos en una industria de polietileno de baja densidadAplicação de uma metodologia de análise de falhas em uma indústria de polietileno de baixa densidadeFailureAnalysisImprovementFalhaAnáliseMelhoria.fracasoanálisismejoraLately industries are facing major challenges in seeking to gain their place in the market and be able to maintain them, knowing how to use their failures to improve is a great advantage and can be used as a differential, the maintenance and production sectors. should be aligned to reduce the number of repeat occurrences. The present work presents a field study aiming to implement a failure analysis methodology in a low density polyethylene industry, thus reducing the negative impact caused by maintenance. The research is exploratory, quantitative and qualitative. A case study was conducted on addressing the use of analysis and problem solving tools, an example of how they are applied and the structure of the analysis process, the results from the application were optimistic and brought many opportunities for improvement in the industry. maintenance plans, thus emphasizing the importance of keeping records of occurrences and capturing fault information to generate improvements from their analysis. In the months following the implementation of the methodology, the results in the reduction of maintenance time in the period from July to October were noticeable, going from 51.07% to 55.15%, OEE improvement rate of 4.05, with a tendency that With each new analysis there are opportunities to improve processes and prevent the loss of OEE.Últimamente las industrias se enfrentan a grandes desafíos al tratar de ganar su lugar en el mercado y poder mantenerlas, saber cómo usar sus fallas para mejorar es una gran ventaja y puede usarse como un diferencial, los sectores de mantenimiento y producción. debe alinearse para reducir el número de repeticiones. El presente trabajo presenta un estudio de campo con el objetivo de implementar una metodología de análisis de fallas en una industria de polietileno de baja densidad, reduciendo así el impacto negativo causado por el mantenimiento. La investigación es exploratoria, cuantitativa y cualitativa. Se realizó un estudio de caso sobre el uso de herramientas de análisis y resolución de problemas, un ejemplo de cómo se aplican y la estructura del proceso de análisis, los resultados de la aplicación fueron optimistas y brindaron muchas oportunidades de mejora en la industria. planes de mantenimiento, enfatizando así la importancia de mantener registros de sucesos y capturar información de fallas para generar mejoras a partir de su análisis. En los meses posteriores a la implementación de la metodología, los resultados en la reducción del tiempo de mantenimiento en el período de julio a octubre fueron notables, pasando de 51.07% a 55.15%, tasa de mejora de OEE de 4.05, con una tendencia que Con cada nuevo análisis hay oportunidades para mejorar los procesos y evitar la pérdida de OEE.Ultimamente as indústrias estão passando por grandes desafios em busca de conquistarem seus lugares no mercado e conseguir mantê-los, saber utilizar de suas falhas para melhorar é algo que gera uma grande vantagem e pode ser usado como um diferencial, os setores de manutenção e produção devem estar alinhados para reduzir o número de ocorrências reincidentes. O presente trabalho apresenta um estudo de campo com o objetivo de implantar uma metodologia de análise de falhas em uma indústria de polietileno de baixa densidade, reduzindo assim o impacto negativo causado pela manutenção. A pesquisa é do tipo exploratória, de caráter quanti-qualitativo. Foi realizado um estudo de caso sobre abordando a utilização de ferramentas de análise e solução de problemas, um exemplo de como são aplicadas e a estrutura do processo de análise, os resultados a partir da aplicação foram otimista e trouxeram a indústria muitas oportunidades de melhoria em seus planos de manutenção, ressaltando assim a importante de manter registros das ocorrência e captar as informações de falhas para serem geradas melhorias a partir de sua análise. Nos meses posteriores a implantação da metodologia os resultados na redução de tempo manutenção no período de julho a outubro foram perceptíveis, saindo de 51,07% para 55,15%, índice de melhoria de OEE em 4,05, com uma tendência de que a cada nova análise surgem oportunidades de melhorar os processos e evitar a perda de OEE.Research, Society and Development2019-08-26info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/147810.33448/rsd-v8i11.1478Research, Society and Development; Vol. 8 No. 11; e498111478Research, Society and Development; Vol. 8 Núm. 11; e498111478Research, Society and Development; v. 8 n. 11; e4981114782525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIporhttps://rsdjournal.org/index.php/rsd/article/view/1478/1180Copyright (c) 2019 Ananias Freire da Silva, Emanuel Jimmyson Maia Rabeloinfo:eu-repo/semantics/openAccessMaia Rabelo, Emanuel JimmysonSilva, Ananias Freire da2020-03-25T16:06:50Zoai:ojs.pkp.sfu.ca:article/1478Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:26:29.936555Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv Application of a fault analysis methodology in a low density polyethylene industry
Aplicación de una metodología de análisis de fallos en una industria de polietileno de baja densidad
Aplicação de uma metodologia de análise de falhas em uma indústria de polietileno de baixa densidade
title Application of a fault analysis methodology in a low density polyethylene industry
spellingShingle Application of a fault analysis methodology in a low density polyethylene industry
Maia Rabelo, Emanuel Jimmyson
Failure
Analysis
Improvement
Falha
Análise
Melhoria.
fracaso
análisis
mejora
title_short Application of a fault analysis methodology in a low density polyethylene industry
title_full Application of a fault analysis methodology in a low density polyethylene industry
title_fullStr Application of a fault analysis methodology in a low density polyethylene industry
title_full_unstemmed Application of a fault analysis methodology in a low density polyethylene industry
title_sort Application of a fault analysis methodology in a low density polyethylene industry
author Maia Rabelo, Emanuel Jimmyson
author_facet Maia Rabelo, Emanuel Jimmyson
Silva, Ananias Freire da
author_role author
author2 Silva, Ananias Freire da
author2_role author
dc.contributor.author.fl_str_mv Maia Rabelo, Emanuel Jimmyson
Silva, Ananias Freire da
dc.subject.por.fl_str_mv Failure
Analysis
Improvement
Falha
Análise
Melhoria.
fracaso
análisis
mejora
topic Failure
Analysis
Improvement
Falha
Análise
Melhoria.
fracaso
análisis
mejora
description Lately industries are facing major challenges in seeking to gain their place in the market and be able to maintain them, knowing how to use their failures to improve is a great advantage and can be used as a differential, the maintenance and production sectors. should be aligned to reduce the number of repeat occurrences. The present work presents a field study aiming to implement a failure analysis methodology in a low density polyethylene industry, thus reducing the negative impact caused by maintenance. The research is exploratory, quantitative and qualitative. A case study was conducted on addressing the use of analysis and problem solving tools, an example of how they are applied and the structure of the analysis process, the results from the application were optimistic and brought many opportunities for improvement in the industry. maintenance plans, thus emphasizing the importance of keeping records of occurrences and capturing fault information to generate improvements from their analysis. In the months following the implementation of the methodology, the results in the reduction of maintenance time in the period from July to October were noticeable, going from 51.07% to 55.15%, OEE improvement rate of 4.05, with a tendency that With each new analysis there are opportunities to improve processes and prevent the loss of OEE.
publishDate 2019
dc.date.none.fl_str_mv 2019-08-26
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/1478
10.33448/rsd-v8i11.1478
url https://rsdjournal.org/index.php/rsd/article/view/1478
identifier_str_mv 10.33448/rsd-v8i11.1478
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/1478/1180
dc.rights.driver.fl_str_mv Copyright (c) 2019 Ananias Freire da Silva, Emanuel Jimmyson Maia Rabelo
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2019 Ananias Freire da Silva, Emanuel Jimmyson Maia Rabelo
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 8 No. 11; e498111478
Research, Society and Development; Vol. 8 Núm. 11; e498111478
Research, Society and Development; v. 8 n. 11; e498111478
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
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