Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet

Detalhes bibliográficos
Autor(a) principal: Lopes, Jose Claudio [UNESP]
Data de Publicação: 2020
Outros Autores: Garcia, Mateus Vinicius [UNESP], Volpato, Roberta Silveira [UNESP], Mello, Hamilton Jose de [UNESP], Fonteque Ribeiro, Fernando Sabino [UNESP], Angelo Sanchez, Luiz Eduardo de [UNESP], Rocha, Kleper de Oliveira [UNESP], Neto, Luiz Dare [UNESP], Aguiar, Paulo Roberto, Bianchi, Eduardo Carlos [UNESP]
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UNESP
Texto Completo: http://dx.doi.org/10.1007/s00170-019-04760-5
http://hdl.handle.net/11449/196578
Resumo: The minimum quantity lubrication + nanofluid technique has proven to be feasible in machining processes, since it has shown potential for improvements through its lubri-refrigeration and heat removal characteristics, beyond increase the surface quality workpiece surface, while minimizing diametrical wheel wear. Also, the nanofluids are associated with decreasing the grinding power corroborates for process efficiency. In this way, this work evaluates the combination of the MQL + nanofluid (MQL + Nano) technique and compares its results with the cutting fluid abundant application (Flood) technique, traditional MQL and MQL associated with wheel cleaning jet (MQL + WCJ). Accordingly, the process output variables were analyzed: surface roughness (Ra), roundness error, diametral wheel wear, optical microscopy and microhardness from the workpiece ground surface, grinding power, specific energy grinding, acoustic emission, cutting fluid viscosity and transmission electron microscopy of the TiO2 nanoparticle used. The techniques applied in this work did not cause microstructural alteration in the workpieces, proving that the lubri-refrigeration methods are efficient. Even though the cutting fluid viscosity decreased by about 60% with the addition of TiO2 nanoparticles and the application of the MQL + Nano technique proved to be efficient in comparison to the traditional MQL, the MQL + WCJ application presented the best results among the alternative lubri-refrigeration techniques. Thereby, the MQL + WCJ corroborated to a better workpiece surface quality, while presented the lower diametrical wheel wear, surface roughness and roundness error values, contributing to the minimization of the industrial residues and cooperating with the environment and health of the worker.
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spelling Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jetGrinding processTiO2 nanofluidMinimum quantity lubrification (MQL)wheel cleaning jet (WCJ)CBN wheelThe minimum quantity lubrication + nanofluid technique has proven to be feasible in machining processes, since it has shown potential for improvements through its lubri-refrigeration and heat removal characteristics, beyond increase the surface quality workpiece surface, while minimizing diametrical wheel wear. Also, the nanofluids are associated with decreasing the grinding power corroborates for process efficiency. In this way, this work evaluates the combination of the MQL + nanofluid (MQL + Nano) technique and compares its results with the cutting fluid abundant application (Flood) technique, traditional MQL and MQL associated with wheel cleaning jet (MQL + WCJ). Accordingly, the process output variables were analyzed: surface roughness (Ra), roundness error, diametral wheel wear, optical microscopy and microhardness from the workpiece ground surface, grinding power, specific energy grinding, acoustic emission, cutting fluid viscosity and transmission electron microscopy of the TiO2 nanoparticle used. The techniques applied in this work did not cause microstructural alteration in the workpieces, proving that the lubri-refrigeration methods are efficient. Even though the cutting fluid viscosity decreased by about 60% with the addition of TiO2 nanoparticles and the application of the MQL + Nano technique proved to be efficient in comparison to the traditional MQL, the MQL + WCJ application presented the best results among the alternative lubri-refrigeration techniques. Thereby, the MQL + WCJ corroborated to a better workpiece surface quality, while presented the lower diametrical wheel wear, surface roughness and roundness error values, contributing to the minimization of the industrial residues and cooperating with the environment and health of the worker.Sao Paulo State Univ, Dept Mech Engn, Bauru Campus, Bauru, SP, BrazilSao Paulo State Univ, Dept Chem, Bauru Campus, Bauru, SP, BrazilFed Inst Parana, Dept Control & Ind Proc, Jacarezinho Campus, Jacarezinho, Parana, BrazilSao Paulo State Univ, Dept Mech Engn, Bauru Campus, Bauru, SP, BrazilSao Paulo State Univ, Dept Chem, Bauru Campus, Bauru, SP, BrazilSpringerUniversidade Estadual Paulista (Unesp)Fed Inst ParanaLopes, Jose Claudio [UNESP]Garcia, Mateus Vinicius [UNESP]Volpato, Roberta Silveira [UNESP]Mello, Hamilton Jose de [UNESP]Fonteque Ribeiro, Fernando Sabino [UNESP]Angelo Sanchez, Luiz Eduardo de [UNESP]Rocha, Kleper de Oliveira [UNESP]Neto, Luiz Dare [UNESP]Aguiar, Paulo RobertoBianchi, Eduardo Carlos [UNESP]2020-12-10T19:49:25Z2020-12-10T19:49:25Z2020-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article2205-2218http://dx.doi.org/10.1007/s00170-019-04760-5International Journal Of Advanced Manufacturing Technology. London: Springer London Ltd, v. 106, n. 5-6, p. 2205-2218, 2020.0268-3768http://hdl.handle.net/11449/19657810.1007/s00170-019-04760-5WOS:000513183100039Web of Sciencereponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal Of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:54:50Zoai:repositorio.unesp.br:11449/196578Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T19:09:28.126465Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false
dc.title.none.fl_str_mv Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
title Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
spellingShingle Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
Lopes, Jose Claudio [UNESP]
Grinding process
TiO2 nanofluid
Minimum quantity lubrification (MQL)
wheel cleaning jet (WCJ)
CBN wheel
title_short Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
title_full Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
title_fullStr Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
title_full_unstemmed Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
title_sort Application of MQL technique using TiO2 nanoparticles compared to MQL simultaneous to the grinding wheel cleaning jet
author Lopes, Jose Claudio [UNESP]
author_facet Lopes, Jose Claudio [UNESP]
Garcia, Mateus Vinicius [UNESP]
Volpato, Roberta Silveira [UNESP]
Mello, Hamilton Jose de [UNESP]
Fonteque Ribeiro, Fernando Sabino [UNESP]
Angelo Sanchez, Luiz Eduardo de [UNESP]
Rocha, Kleper de Oliveira [UNESP]
Neto, Luiz Dare [UNESP]
Aguiar, Paulo Roberto
Bianchi, Eduardo Carlos [UNESP]
author_role author
author2 Garcia, Mateus Vinicius [UNESP]
Volpato, Roberta Silveira [UNESP]
Mello, Hamilton Jose de [UNESP]
Fonteque Ribeiro, Fernando Sabino [UNESP]
Angelo Sanchez, Luiz Eduardo de [UNESP]
Rocha, Kleper de Oliveira [UNESP]
Neto, Luiz Dare [UNESP]
Aguiar, Paulo Roberto
Bianchi, Eduardo Carlos [UNESP]
author2_role author
author
author
author
author
author
author
author
author
dc.contributor.none.fl_str_mv Universidade Estadual Paulista (Unesp)
Fed Inst Parana
dc.contributor.author.fl_str_mv Lopes, Jose Claudio [UNESP]
Garcia, Mateus Vinicius [UNESP]
Volpato, Roberta Silveira [UNESP]
Mello, Hamilton Jose de [UNESP]
Fonteque Ribeiro, Fernando Sabino [UNESP]
Angelo Sanchez, Luiz Eduardo de [UNESP]
Rocha, Kleper de Oliveira [UNESP]
Neto, Luiz Dare [UNESP]
Aguiar, Paulo Roberto
Bianchi, Eduardo Carlos [UNESP]
dc.subject.por.fl_str_mv Grinding process
TiO2 nanofluid
Minimum quantity lubrification (MQL)
wheel cleaning jet (WCJ)
CBN wheel
topic Grinding process
TiO2 nanofluid
Minimum quantity lubrification (MQL)
wheel cleaning jet (WCJ)
CBN wheel
description The minimum quantity lubrication + nanofluid technique has proven to be feasible in machining processes, since it has shown potential for improvements through its lubri-refrigeration and heat removal characteristics, beyond increase the surface quality workpiece surface, while minimizing diametrical wheel wear. Also, the nanofluids are associated with decreasing the grinding power corroborates for process efficiency. In this way, this work evaluates the combination of the MQL + nanofluid (MQL + Nano) technique and compares its results with the cutting fluid abundant application (Flood) technique, traditional MQL and MQL associated with wheel cleaning jet (MQL + WCJ). Accordingly, the process output variables were analyzed: surface roughness (Ra), roundness error, diametral wheel wear, optical microscopy and microhardness from the workpiece ground surface, grinding power, specific energy grinding, acoustic emission, cutting fluid viscosity and transmission electron microscopy of the TiO2 nanoparticle used. The techniques applied in this work did not cause microstructural alteration in the workpieces, proving that the lubri-refrigeration methods are efficient. Even though the cutting fluid viscosity decreased by about 60% with the addition of TiO2 nanoparticles and the application of the MQL + Nano technique proved to be efficient in comparison to the traditional MQL, the MQL + WCJ application presented the best results among the alternative lubri-refrigeration techniques. Thereby, the MQL + WCJ corroborated to a better workpiece surface quality, while presented the lower diametrical wheel wear, surface roughness and roundness error values, contributing to the minimization of the industrial residues and cooperating with the environment and health of the worker.
publishDate 2020
dc.date.none.fl_str_mv 2020-12-10T19:49:25Z
2020-12-10T19:49:25Z
2020-01-01
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://dx.doi.org/10.1007/s00170-019-04760-5
International Journal Of Advanced Manufacturing Technology. London: Springer London Ltd, v. 106, n. 5-6, p. 2205-2218, 2020.
0268-3768
http://hdl.handle.net/11449/196578
10.1007/s00170-019-04760-5
WOS:000513183100039
url http://dx.doi.org/10.1007/s00170-019-04760-5
http://hdl.handle.net/11449/196578
identifier_str_mv International Journal Of Advanced Manufacturing Technology. London: Springer London Ltd, v. 106, n. 5-6, p. 2205-2218, 2020.
0268-3768
10.1007/s00170-019-04760-5
WOS:000513183100039
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv International Journal Of Advanced Manufacturing Technology
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv 2205-2218
dc.publisher.none.fl_str_mv Springer
publisher.none.fl_str_mv Springer
dc.source.none.fl_str_mv Web of Science
reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
instname_str Universidade Estadual Paulista (UNESP)
instacron_str UNESP
institution UNESP
reponame_str Repositório Institucional da UNESP
collection Repositório Institucional da UNESP
repository.name.fl_str_mv Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)
repository.mail.fl_str_mv
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