Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery
Autor(a) principal: | |
---|---|
Data de Publicação: | 2012 |
Outros Autores: | , |
Tipo de documento: | Artigo de conferência |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://dx.doi.org/10.1109/MSNA.2012.6324516 http://hdl.handle.net/11449/73750 |
Resumo: | The real-time monitoring of events in an industrial plant is vital, to monitor the actual conditions of operation of the machinery responsible for the manufacturing process. A predictive maintenance program includes condition monitoring of the rotating machinery, to anticipate possible conditions of failure. To increase the operational reliability it is thus necessary an efficient tool to analyze and monitor the equipments, in real-time, and enabling the detection of e.g. incipient faults in bearings. To fulfill these requirements some innovations have become frequent, namely the inclusion of vibration sensors or stator current sensors. These innovations enable the development of new design methodologies that take into account the ease of future modifications, upgrades, and replacement of the monitored machine, as well as expansion of the monitoring system. This paper presents the development, implementation and testing of an instrument for vibration monitoring, as a possible solution to embed in industrial environment. The digital control system is based on an FPGA, and its configuration with an open hardware design tool is described. Special focus is given to the area of fault detection in rolling bearings. © 2012 IEEE. |
id |
UNSP_23c61799350909d15303dfea031506b3 |
---|---|
oai_identifier_str |
oai:repositorio.unesp.br:11449/73750 |
network_acronym_str |
UNSP |
network_name_str |
Repositório Institucional da UNESP |
repository_id_str |
2946 |
spelling |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machineryball bearingsfault diagnosisreconfigurable architecturesvibration monitoringIncipient faultsIndustrial environmentsInstrumentation systemsManufacturing processMonitoring systemNew designOpen hardwareOperational reliabilityPredictive maintenanceReal time measurementsReal time monitoringRolling bearingsStator currentsVibration monitoringVibration sensorsBall bearingsBearings (machine parts)Condition monitoringDigital control systemsFailure analysisFault detectionIndustrial plantsInstrument testingInstrumentsReconfigurable architecturesRotating machinerySensor networksVibration measurementVibrations (mechanical)MeasurementsThe real-time monitoring of events in an industrial plant is vital, to monitor the actual conditions of operation of the machinery responsible for the manufacturing process. A predictive maintenance program includes condition monitoring of the rotating machinery, to anticipate possible conditions of failure. To increase the operational reliability it is thus necessary an efficient tool to analyze and monitor the equipments, in real-time, and enabling the detection of e.g. incipient faults in bearings. To fulfill these requirements some innovations have become frequent, namely the inclusion of vibration sensors or stator current sensors. These innovations enable the development of new design methodologies that take into account the ease of future modifications, upgrades, and replacement of the monitored machine, as well as expansion of the monitoring system. This paper presents the development, implementation and testing of an instrument for vibration monitoring, as a possible solution to embed in industrial environment. The digital control system is based on an FPGA, and its configuration with an open hardware design tool is described. Special focus is given to the area of fault detection in rolling bearings. © 2012 IEEE.IFSP-Federal Institute of Science Education and Technology, São, PauloDepartment of Mechanic Faculty of Engineering UNESP, Guaratingueta, São PauloDepartment of Mechanic Faculty of Engineering UNESP, Guaratingueta, São PauloIFSP-Federal Institute of Science Education and TechnologyUniversidade Estadual Paulista (Unesp)Da Costa, CesarMathias, Mauro Hugo [UNESP]Kashiwagi, Masamori [UNESP]2014-05-27T11:27:09Z2014-05-27T11:27:09Z2012-11-23info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/conferenceObject60-64http://dx.doi.org/10.1109/MSNA.2012.6324516Proceedings - 2012 International Symposium on Instrumentation and Measurement, Sensor Network and Automation, IMSNA 2012, v. 1, p. 60-64.http://hdl.handle.net/11449/7375010.1109/MSNA.2012.63245162-s2.0-848692335279074899537066812Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengProceedings - 2012 International Symposium on Instrumentation and Measurement, Sensor Network and Automation, IMSNA 2012info:eu-repo/semantics/openAccess2024-07-01T20:32:39Zoai:repositorio.unesp.br:11449/73750Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T17:22:41.065573Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
title |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
spellingShingle |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery Da Costa, Cesar ball bearings fault diagnosis reconfigurable architectures vibration monitoring Incipient faults Industrial environments Instrumentation systems Manufacturing process Monitoring system New design Open hardware Operational reliability Predictive maintenance Real time measurements Real time monitoring Rolling bearings Stator currents Vibration monitoring Vibration sensors Ball bearings Bearings (machine parts) Condition monitoring Digital control systems Failure analysis Fault detection Industrial plants Instrument testing Instruments Reconfigurable architectures Rotating machinery Sensor networks Vibration measurement Vibrations (mechanical) Measurements |
title_short |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
title_full |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
title_fullStr |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
title_full_unstemmed |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
title_sort |
Development of an instrumentation system embedded on FPGA for real time measurement of mechanical vibrations in rotating machinery |
author |
Da Costa, Cesar |
author_facet |
Da Costa, Cesar Mathias, Mauro Hugo [UNESP] Kashiwagi, Masamori [UNESP] |
author_role |
author |
author2 |
Mathias, Mauro Hugo [UNESP] Kashiwagi, Masamori [UNESP] |
author2_role |
author author |
dc.contributor.none.fl_str_mv |
IFSP-Federal Institute of Science Education and Technology Universidade Estadual Paulista (Unesp) |
dc.contributor.author.fl_str_mv |
Da Costa, Cesar Mathias, Mauro Hugo [UNESP] Kashiwagi, Masamori [UNESP] |
dc.subject.por.fl_str_mv |
ball bearings fault diagnosis reconfigurable architectures vibration monitoring Incipient faults Industrial environments Instrumentation systems Manufacturing process Monitoring system New design Open hardware Operational reliability Predictive maintenance Real time measurements Real time monitoring Rolling bearings Stator currents Vibration monitoring Vibration sensors Ball bearings Bearings (machine parts) Condition monitoring Digital control systems Failure analysis Fault detection Industrial plants Instrument testing Instruments Reconfigurable architectures Rotating machinery Sensor networks Vibration measurement Vibrations (mechanical) Measurements |
topic |
ball bearings fault diagnosis reconfigurable architectures vibration monitoring Incipient faults Industrial environments Instrumentation systems Manufacturing process Monitoring system New design Open hardware Operational reliability Predictive maintenance Real time measurements Real time monitoring Rolling bearings Stator currents Vibration monitoring Vibration sensors Ball bearings Bearings (machine parts) Condition monitoring Digital control systems Failure analysis Fault detection Industrial plants Instrument testing Instruments Reconfigurable architectures Rotating machinery Sensor networks Vibration measurement Vibrations (mechanical) Measurements |
description |
The real-time monitoring of events in an industrial plant is vital, to monitor the actual conditions of operation of the machinery responsible for the manufacturing process. A predictive maintenance program includes condition monitoring of the rotating machinery, to anticipate possible conditions of failure. To increase the operational reliability it is thus necessary an efficient tool to analyze and monitor the equipments, in real-time, and enabling the detection of e.g. incipient faults in bearings. To fulfill these requirements some innovations have become frequent, namely the inclusion of vibration sensors or stator current sensors. These innovations enable the development of new design methodologies that take into account the ease of future modifications, upgrades, and replacement of the monitored machine, as well as expansion of the monitoring system. This paper presents the development, implementation and testing of an instrument for vibration monitoring, as a possible solution to embed in industrial environment. The digital control system is based on an FPGA, and its configuration with an open hardware design tool is described. Special focus is given to the area of fault detection in rolling bearings. © 2012 IEEE. |
publishDate |
2012 |
dc.date.none.fl_str_mv |
2012-11-23 2014-05-27T11:27:09Z 2014-05-27T11:27:09Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/conferenceObject |
format |
conferenceObject |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1109/MSNA.2012.6324516 Proceedings - 2012 International Symposium on Instrumentation and Measurement, Sensor Network and Automation, IMSNA 2012, v. 1, p. 60-64. http://hdl.handle.net/11449/73750 10.1109/MSNA.2012.6324516 2-s2.0-84869233527 9074899537066812 |
url |
http://dx.doi.org/10.1109/MSNA.2012.6324516 http://hdl.handle.net/11449/73750 |
identifier_str_mv |
Proceedings - 2012 International Symposium on Instrumentation and Measurement, Sensor Network and Automation, IMSNA 2012, v. 1, p. 60-64. 10.1109/MSNA.2012.6324516 2-s2.0-84869233527 9074899537066812 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
Proceedings - 2012 International Symposium on Instrumentation and Measurement, Sensor Network and Automation, IMSNA 2012 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
60-64 |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1808128801907933184 |