Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | , , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://dx.doi.org/10.1016/j.jclepro.2020.124670 http://hdl.handle.net/11449/209907 |
Resumo: | Eco-efficiency solutions have been more and more proposed by researcher and industry around the world in latest years in order to become the manufacturing systems cleaner and greener. This action is related to the global warning about the generation of greenhouse gases (GHGs), like CO2, as reported by Intergovernmental Panel on Climate Change (IPCC) . One of the most hazardous issue related to environmental risk in machining process is the application of metalworking fluids (MWFs), especially in grinding process in which MWFs are pivotal to control high generation of heat and avoid workpiece surface burns and microstructural changes. The minimum quantity lubrication (MQL) was broadly reported in the literature as a potential alternative lubri-cooling technique to the conventional technique (flood F). However, the main drawback of MQL grinding is related to high generation of clogging phenomenon produced by the chips lodged on the grinding wheel active surface (GWAS) due to the low oil volume and consequently the low lubricating and cooling action. In order to propose improvements on MQL technique, increase its efficiency and viability and develop a potential greener lubri-cooling technique, this work aims to propose and evaluate the application of hybrid HMQL + WCJ technique combined oil and water at 1:5 oil-water in the Al2O3 grinding process of AISI 4340 steel. This technique was compared to flood F and the pure PMQL + WCJ (pure oil) techniques. Both MQL techniques (hybrid and pure) employed at 30, 60 and 120 mL/h. The PMQL + WCJ technique produced the worst results irrespective of the flow rate. The HMQL + WCJ at 120 mL/h (highest flow rate) presented similar performance to the F technique in terms of surface roughness, microhardness, clogging behavior on GWAS, workpiece form deviation, grinding power, generation of CO2 during the process and acoustic emission (AE) and outperformance in terms of G ratio. This indicates the eco-efficient potential to be widely employed in manufacturing industry and mitigate the environmental impact and carbon footprint of hybrid MQL + WCJ technique. (C) 2020 Elsevier Ltd. All rights reserved. |
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Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener productionGrindingCutting fluidMQLWheel cleaning jetGreen productionCO2 emissionEco-efficiency solutions have been more and more proposed by researcher and industry around the world in latest years in order to become the manufacturing systems cleaner and greener. This action is related to the global warning about the generation of greenhouse gases (GHGs), like CO2, as reported by Intergovernmental Panel on Climate Change (IPCC) . One of the most hazardous issue related to environmental risk in machining process is the application of metalworking fluids (MWFs), especially in grinding process in which MWFs are pivotal to control high generation of heat and avoid workpiece surface burns and microstructural changes. The minimum quantity lubrication (MQL) was broadly reported in the literature as a potential alternative lubri-cooling technique to the conventional technique (flood F). However, the main drawback of MQL grinding is related to high generation of clogging phenomenon produced by the chips lodged on the grinding wheel active surface (GWAS) due to the low oil volume and consequently the low lubricating and cooling action. In order to propose improvements on MQL technique, increase its efficiency and viability and develop a potential greener lubri-cooling technique, this work aims to propose and evaluate the application of hybrid HMQL + WCJ technique combined oil and water at 1:5 oil-water in the Al2O3 grinding process of AISI 4340 steel. This technique was compared to flood F and the pure PMQL + WCJ (pure oil) techniques. Both MQL techniques (hybrid and pure) employed at 30, 60 and 120 mL/h. The PMQL + WCJ technique produced the worst results irrespective of the flow rate. The HMQL + WCJ at 120 mL/h (highest flow rate) presented similar performance to the F technique in terms of surface roughness, microhardness, clogging behavior on GWAS, workpiece form deviation, grinding power, generation of CO2 during the process and acoustic emission (AE) and outperformance in terms of G ratio. This indicates the eco-efficient potential to be widely employed in manufacturing industry and mitigate the environmental impact and carbon footprint of hybrid MQL + WCJ technique. (C) 2020 Elsevier Ltd. All rights reserved.Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Norton Abrasives Co. (Saint Gobain)ITW Chemical ProductsSao Paulo State Univ Julio Mesquita Filho, Dept Mech Engn, Bauru Campus, Bauru, SP, BrazilUniv Estadual Campinas, Sch Mech Engn, Campinas, SP, BrazilSao Paulo State Univ Julio Mesquita Filho, Dept Mech Engn, Bauru Campus, Bauru, SP, BrazilElsevier B.V.Universidade Estadual Paulista (Unesp)Universidade Estadual de Campinas (UNICAMP)Rodriguez, Rafael Lemes [UNESP]Lopes, Jose Claudio [UNESP]Garcia, Mateus Vinicius [UNESP]Fonteque Ribeiro, Fernando Sabino [UNESP]Diniz, Anselmo EduardoAngelo Sanchez, Luiz Eduardo de [UNESP]Mello, Hamilton Jose de [UNESP]Aguiar, Paulo Roberto de [UNESP]Bianchi, Eduardo Carlos [UNESP]2021-06-25T12:33:19Z2021-06-25T12:33:19Z2021-02-10info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article20http://dx.doi.org/10.1016/j.jclepro.2020.124670Journal Of Cleaner Production. Oxford: Elsevier Sci Ltd, v. 283, 20 p., 2021.0959-6526http://hdl.handle.net/11449/20990710.1016/j.jclepro.2020.124670WOS:000608120300012Web of Sciencereponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengJournal Of Cleaner Productioninfo:eu-repo/semantics/openAccess2021-10-23T19:50:05Zoai:repositorio.unesp.br:11449/209907Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462021-10-23T19:50:05Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
title |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
spellingShingle |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production Rodriguez, Rafael Lemes [UNESP] Grinding Cutting fluid MQL Wheel cleaning jet Green production CO2 emission |
title_short |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
title_full |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
title_fullStr |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
title_full_unstemmed |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
title_sort |
Application of hybrid eco-friendly MQL plus WCJ technique in AISI 4340 steel grinding for cleaner and greener production |
author |
Rodriguez, Rafael Lemes [UNESP] |
author_facet |
Rodriguez, Rafael Lemes [UNESP] Lopes, Jose Claudio [UNESP] Garcia, Mateus Vinicius [UNESP] Fonteque Ribeiro, Fernando Sabino [UNESP] Diniz, Anselmo Eduardo Angelo Sanchez, Luiz Eduardo de [UNESP] Mello, Hamilton Jose de [UNESP] Aguiar, Paulo Roberto de [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Lopes, Jose Claudio [UNESP] Garcia, Mateus Vinicius [UNESP] Fonteque Ribeiro, Fernando Sabino [UNESP] Diniz, Anselmo Eduardo Angelo Sanchez, Luiz Eduardo de [UNESP] Mello, Hamilton Jose de [UNESP] Aguiar, Paulo Roberto de [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (Unesp) Universidade Estadual de Campinas (UNICAMP) |
dc.contributor.author.fl_str_mv |
Rodriguez, Rafael Lemes [UNESP] Lopes, Jose Claudio [UNESP] Garcia, Mateus Vinicius [UNESP] Fonteque Ribeiro, Fernando Sabino [UNESP] Diniz, Anselmo Eduardo Angelo Sanchez, Luiz Eduardo de [UNESP] Mello, Hamilton Jose de [UNESP] Aguiar, Paulo Roberto de [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Grinding Cutting fluid MQL Wheel cleaning jet Green production CO2 emission |
topic |
Grinding Cutting fluid MQL Wheel cleaning jet Green production CO2 emission |
description |
Eco-efficiency solutions have been more and more proposed by researcher and industry around the world in latest years in order to become the manufacturing systems cleaner and greener. This action is related to the global warning about the generation of greenhouse gases (GHGs), like CO2, as reported by Intergovernmental Panel on Climate Change (IPCC) . One of the most hazardous issue related to environmental risk in machining process is the application of metalworking fluids (MWFs), especially in grinding process in which MWFs are pivotal to control high generation of heat and avoid workpiece surface burns and microstructural changes. The minimum quantity lubrication (MQL) was broadly reported in the literature as a potential alternative lubri-cooling technique to the conventional technique (flood F). However, the main drawback of MQL grinding is related to high generation of clogging phenomenon produced by the chips lodged on the grinding wheel active surface (GWAS) due to the low oil volume and consequently the low lubricating and cooling action. In order to propose improvements on MQL technique, increase its efficiency and viability and develop a potential greener lubri-cooling technique, this work aims to propose and evaluate the application of hybrid HMQL + WCJ technique combined oil and water at 1:5 oil-water in the Al2O3 grinding process of AISI 4340 steel. This technique was compared to flood F and the pure PMQL + WCJ (pure oil) techniques. Both MQL techniques (hybrid and pure) employed at 30, 60 and 120 mL/h. The PMQL + WCJ technique produced the worst results irrespective of the flow rate. The HMQL + WCJ at 120 mL/h (highest flow rate) presented similar performance to the F technique in terms of surface roughness, microhardness, clogging behavior on GWAS, workpiece form deviation, grinding power, generation of CO2 during the process and acoustic emission (AE) and outperformance in terms of G ratio. This indicates the eco-efficient potential to be widely employed in manufacturing industry and mitigate the environmental impact and carbon footprint of hybrid MQL + WCJ technique. (C) 2020 Elsevier Ltd. All rights reserved. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-06-25T12:33:19Z 2021-06-25T12:33:19Z 2021-02-10 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1016/j.jclepro.2020.124670 Journal Of Cleaner Production. Oxford: Elsevier Sci Ltd, v. 283, 20 p., 2021. 0959-6526 http://hdl.handle.net/11449/209907 10.1016/j.jclepro.2020.124670 WOS:000608120300012 |
url |
http://dx.doi.org/10.1016/j.jclepro.2020.124670 http://hdl.handle.net/11449/209907 |
identifier_str_mv |
Journal Of Cleaner Production. Oxford: Elsevier Sci Ltd, v. 283, 20 p., 2021. 0959-6526 10.1016/j.jclepro.2020.124670 WOS:000608120300012 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
Journal Of Cleaner Production |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
20 |
dc.publisher.none.fl_str_mv |
Elsevier B.V. |
publisher.none.fl_str_mv |
Elsevier B.V. |
dc.source.none.fl_str_mv |
Web of Science reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
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1803046858328637440 |