Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil
Autor(a) principal: | |
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Data de Publicação: | 2023 |
Outros Autores: | , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://dx.doi.org/10.1007/s12063-023-00368-x http://hdl.handle.net/11449/247249 |
Resumo: | Equipment failure and production shortfalls can cause significant impacts on companies. Preventive maintenance can potentially increase equipment reliability and availability, helping companies achieve their corporate goals while reducing operation and maintenance costs. However, determining the optimal interval between maintenance interventions involves balancing various factors such as maintenance costs, equipment availability, risk of failures, and the need for corrective maintenance, as well as potential operational and financial impacts. Under this context, this paper aims to define the interval between preventive maintenance interventions for a key production equipment in a steel company located in Southeast region of Brazil. Upon documental analysis and interviews with experts, an AHP was applied to hierarchize the maintenance periodicity, based on the following criteria: part replacement based on service life, downtime hours for preventive maintenance, equipment reliability, and cost of materials and labour. A biweekly preventive maintenance periodicity was identified as the most adequate for the analysed device. An implementation plan was approved and preliminary results indicate no availability deterioration, while maintenance costs are below historical average. |
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Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in BrazilAnalytic Hierarchy processEquipment availabilityMaintenance plansMulticriteria decisionPeriodicityPreventive maintenanceEquipment failure and production shortfalls can cause significant impacts on companies. Preventive maintenance can potentially increase equipment reliability and availability, helping companies achieve their corporate goals while reducing operation and maintenance costs. However, determining the optimal interval between maintenance interventions involves balancing various factors such as maintenance costs, equipment availability, risk of failures, and the need for corrective maintenance, as well as potential operational and financial impacts. Under this context, this paper aims to define the interval between preventive maintenance interventions for a key production equipment in a steel company located in Southeast region of Brazil. Upon documental analysis and interviews with experts, an AHP was applied to hierarchize the maintenance periodicity, based on the following criteria: part replacement based on service life, downtime hours for preventive maintenance, equipment reliability, and cost of materials and labour. A biweekly preventive maintenance periodicity was identified as the most adequate for the analysed device. An implementation plan was approved and preliminary results indicate no availability deterioration, while maintenance costs are below historical average.Universidade Federal Fluminense (UFF) / MPA-PPGA MSG and PPSIG, 783 Des. Ellis Hermydio Figueira StUniversidade Federal Fluminense (UFF), 783 Desembargador Ellis Hermydio Figueira StUniversidade Estadual Júlio de Mesquita Filho (UNESP), 333 Dr. Ariberto Pereira da Cunha, São PauloUniversidade do Estado do Rio de Janeiro (UERJ), Rodovia Presidente Dutra Km 298, Rio de JaneiroUniversidade Estadual Júlio de Mesquita Filho (UNESP), 333 Dr. Ariberto Pereira da Cunha, São PauloUniversidade Federal Fluminense (UFF)Universidade Estadual Paulista (UNESP)Universidade do Estado do Rio de Janeiro (UERJ)De Oliveira, Ualison Rébulade Souza, Hilda Anatiely DonatoMenezes, Carlos Augusto Gabriel [UNESP]Rocha, Henrique Martins2023-07-29T13:10:51Z2023-07-29T13:10:51Z2023-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1007/s12063-023-00368-xOperations Management Research.1936-97431936-9735http://hdl.handle.net/11449/24724910.1007/s12063-023-00368-x2-s2.0-85153751736Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengOperations Management Researchinfo:eu-repo/semantics/openAccess2023-07-29T13:10:51Zoai:repositorio.unesp.br:11449/247249Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T14:42:43.877496Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
title |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
spellingShingle |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil De Oliveira, Ualison Rébula Analytic Hierarchy process Equipment availability Maintenance plans Multicriteria decision Periodicity Preventive maintenance |
title_short |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
title_full |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
title_fullStr |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
title_full_unstemmed |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
title_sort |
Straightening machine preventive maintenance intervention plan based on AHP: a case study in a steel company in Brazil |
author |
De Oliveira, Ualison Rébula |
author_facet |
De Oliveira, Ualison Rébula de Souza, Hilda Anatiely Donato Menezes, Carlos Augusto Gabriel [UNESP] Rocha, Henrique Martins |
author_role |
author |
author2 |
de Souza, Hilda Anatiely Donato Menezes, Carlos Augusto Gabriel [UNESP] Rocha, Henrique Martins |
author2_role |
author author author |
dc.contributor.none.fl_str_mv |
Universidade Federal Fluminense (UFF) Universidade Estadual Paulista (UNESP) Universidade do Estado do Rio de Janeiro (UERJ) |
dc.contributor.author.fl_str_mv |
De Oliveira, Ualison Rébula de Souza, Hilda Anatiely Donato Menezes, Carlos Augusto Gabriel [UNESP] Rocha, Henrique Martins |
dc.subject.por.fl_str_mv |
Analytic Hierarchy process Equipment availability Maintenance plans Multicriteria decision Periodicity Preventive maintenance |
topic |
Analytic Hierarchy process Equipment availability Maintenance plans Multicriteria decision Periodicity Preventive maintenance |
description |
Equipment failure and production shortfalls can cause significant impacts on companies. Preventive maintenance can potentially increase equipment reliability and availability, helping companies achieve their corporate goals while reducing operation and maintenance costs. However, determining the optimal interval between maintenance interventions involves balancing various factors such as maintenance costs, equipment availability, risk of failures, and the need for corrective maintenance, as well as potential operational and financial impacts. Under this context, this paper aims to define the interval between preventive maintenance interventions for a key production equipment in a steel company located in Southeast region of Brazil. Upon documental analysis and interviews with experts, an AHP was applied to hierarchize the maintenance periodicity, based on the following criteria: part replacement based on service life, downtime hours for preventive maintenance, equipment reliability, and cost of materials and labour. A biweekly preventive maintenance periodicity was identified as the most adequate for the analysed device. An implementation plan was approved and preliminary results indicate no availability deterioration, while maintenance costs are below historical average. |
publishDate |
2023 |
dc.date.none.fl_str_mv |
2023-07-29T13:10:51Z 2023-07-29T13:10:51Z 2023-01-01 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s12063-023-00368-x Operations Management Research. 1936-9743 1936-9735 http://hdl.handle.net/11449/247249 10.1007/s12063-023-00368-x 2-s2.0-85153751736 |
url |
http://dx.doi.org/10.1007/s12063-023-00368-x http://hdl.handle.net/11449/247249 |
identifier_str_mv |
Operations Management Research. 1936-9743 1936-9735 10.1007/s12063-023-00368-x 2-s2.0-85153751736 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
Operations Management Research |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1808128407974707200 |