Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor
Autor(a) principal: | |
---|---|
Data de Publicação: | 2020 |
Outros Autores: | , , , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
DOI: | 10.1007/s00170-020-05598-y |
Texto Completo: | http://dx.doi.org/10.1007/s00170-020-05598-y http://hdl.handle.net/11449/201878 |
Resumo: | The use of cutting fluid in the grinding process is crucial to guarantee quality in the products. However, most cutting fluids can cause disease to operators and damage the environment, which adds costs to the industry, as well as a deficit in the operator’s quality of life. In addition, the metalworking industry has as problem control corrosion in their parts; it demands to add the process of remove cutting fluid of the workpieces and add a protective oil on their surface. In this context, a new class of corrosion inhibitors that use water as a propagation medium, generically known as V-active® VCI, was formulated, which made it possible to develop, firstly, a cutting fluid with the addition of such inhibitor, called generically VCI 1, which would eliminate the process of degreasing and adding protective oil. Previous research has indicated the VCI 1 has an excellent performance in the grinding process, which promoted the development of two other new fluids (named generically VCI 2 and VCI EP) at a reduced market cost to make the product more competitive. In addition to the cost savings compared with the VCI 1, the VCI EP has the differential of an extreme pressure additive. It is noteworthy that the fluids in question pose no risk to humans and are biodegradable. Thus, the performance of these two new fluids with a corrosion inhibitor was verified in the grinding process of AISI 4340 steel with an aluminum oxide grinding wheel and the results were compared with the higher market cost V-active® VCI fluid and with a base fluid without the corrosion inhibitor. The comparison took place at three different feed rates (0.25, 0.50, and 0.75 mm/min). For each feed rate, the following were evaluated: surface roughness; roundness error, diametral grinding wheel wear, microhardness, optical microscopy, and acoustic emission, and the ground surface was analyzed using scanning electron microscopy (SEM). Therefore, useful information was obtained for the technological development of the rectification process, thus adding to scientific knowledge and dissemination of knowledge to society. |
id |
UNSP_d07c695943a11b7d5d8605286b17887b |
---|---|
oai_identifier_str |
oai:repositorio.unesp.br:11449/201878 |
network_acronym_str |
UNSP |
network_name_str |
Repositório Institucional da UNESP |
repository_id_str |
2946 |
spelling |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitorAluminum oxide wheelGrindingHardened steelSynthetic cutting fluidV-active® VCIVolatile corrosion inhibitorThe use of cutting fluid in the grinding process is crucial to guarantee quality in the products. However, most cutting fluids can cause disease to operators and damage the environment, which adds costs to the industry, as well as a deficit in the operator’s quality of life. In addition, the metalworking industry has as problem control corrosion in their parts; it demands to add the process of remove cutting fluid of the workpieces and add a protective oil on their surface. In this context, a new class of corrosion inhibitors that use water as a propagation medium, generically known as V-active® VCI, was formulated, which made it possible to develop, firstly, a cutting fluid with the addition of such inhibitor, called generically VCI 1, which would eliminate the process of degreasing and adding protective oil. Previous research has indicated the VCI 1 has an excellent performance in the grinding process, which promoted the development of two other new fluids (named generically VCI 2 and VCI EP) at a reduced market cost to make the product more competitive. In addition to the cost savings compared with the VCI 1, the VCI EP has the differential of an extreme pressure additive. It is noteworthy that the fluids in question pose no risk to humans and are biodegradable. Thus, the performance of these two new fluids with a corrosion inhibitor was verified in the grinding process of AISI 4340 steel with an aluminum oxide grinding wheel and the results were compared with the higher market cost V-active® VCI fluid and with a base fluid without the corrosion inhibitor. The comparison took place at three different feed rates (0.25, 0.50, and 0.75 mm/min). For each feed rate, the following were evaluated: surface roughness; roundness error, diametral grinding wheel wear, microhardness, optical microscopy, and acoustic emission, and the ground surface was analyzed using scanning electron microscopy (SEM). Therefore, useful information was obtained for the technological development of the rectification process, thus adding to scientific knowledge and dissemination of knowledge to society.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)Department of Mechanical Engineering School of Engineering São Paulo State University (UNESP)Department of Control and Industrial Processes Federal Institute of Education Science and Technology of Parana, Jacarezinho Campus, JacarezinhoVCI Brasil, Rod. Marechal Rondon KM 334,3Department of Electrical Engineering School of Engineering São Paulo State UniversityDepartment of Mechanical Engineering School of Engineering São Paulo State University (UNESP)Department of Electrical Engineering School of Engineering São Paulo State UniversityFAPESP: 2015/09868-9FAPESP: 2017/03788-9FAPESP: 2017/03789-5CNPq: 312588/2006-2Universidade Estadual Paulista (Unesp)Federal Institute of Education Science and Technology of ParanaVCI BrasilTalon, Anthony Gaspar [UNESP]Lopes, José Claudio [UNESP]Sato, Bruno Kenta [UNESP]Tavares, André Bueno [UNESP]Ribeiro, Fernando Sabino FontequeGenovez, Mário CelsoPinto, Tiago Alexandre Dinisde Mello, Hamilton José [UNESP]Aguiar, Paulo Roberto [UNESP]Bianchi, Eduardo Carlos [UNESP]2020-12-12T02:44:09Z2020-12-12T02:44:09Z2020-06-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article2741-2754http://dx.doi.org/10.1007/s00170-020-05598-yInternational Journal of Advanced Manufacturing Technology, v. 108, n. 9-10, p. 2741-2754, 2020.1433-30150268-3768http://hdl.handle.net/11449/20187810.1007/s00170-020-05598-y2-s2.0-85086455636Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:54:59Zoai:repositorio.unesp.br:11449/201878Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T20:27:39.576097Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
title |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
spellingShingle |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor Talon, Anthony Gaspar [UNESP] Aluminum oxide wheel Grinding Hardened steel Synthetic cutting fluid V-active® VCI Volatile corrosion inhibitor Talon, Anthony Gaspar [UNESP] Aluminum oxide wheel Grinding Hardened steel Synthetic cutting fluid V-active® VCI Volatile corrosion inhibitor |
title_short |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
title_full |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
title_fullStr |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
title_full_unstemmed |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
title_sort |
Grinding performance of hardened steel: a study about the application of different cutting fluids with corrosion inhibitor |
author |
Talon, Anthony Gaspar [UNESP] |
author_facet |
Talon, Anthony Gaspar [UNESP] Talon, Anthony Gaspar [UNESP] Lopes, José Claudio [UNESP] Sato, Bruno Kenta [UNESP] Tavares, André Bueno [UNESP] Ribeiro, Fernando Sabino Fonteque Genovez, Mário Celso Pinto, Tiago Alexandre Dinis de Mello, Hamilton José [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] Lopes, José Claudio [UNESP] Sato, Bruno Kenta [UNESP] Tavares, André Bueno [UNESP] Ribeiro, Fernando Sabino Fonteque Genovez, Mário Celso Pinto, Tiago Alexandre Dinis de Mello, Hamilton José [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Lopes, José Claudio [UNESP] Sato, Bruno Kenta [UNESP] Tavares, André Bueno [UNESP] Ribeiro, Fernando Sabino Fonteque Genovez, Mário Celso Pinto, Tiago Alexandre Dinis de Mello, Hamilton José [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (Unesp) Federal Institute of Education Science and Technology of Parana VCI Brasil |
dc.contributor.author.fl_str_mv |
Talon, Anthony Gaspar [UNESP] Lopes, José Claudio [UNESP] Sato, Bruno Kenta [UNESP] Tavares, André Bueno [UNESP] Ribeiro, Fernando Sabino Fonteque Genovez, Mário Celso Pinto, Tiago Alexandre Dinis de Mello, Hamilton José [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Aluminum oxide wheel Grinding Hardened steel Synthetic cutting fluid V-active® VCI Volatile corrosion inhibitor |
topic |
Aluminum oxide wheel Grinding Hardened steel Synthetic cutting fluid V-active® VCI Volatile corrosion inhibitor |
description |
The use of cutting fluid in the grinding process is crucial to guarantee quality in the products. However, most cutting fluids can cause disease to operators and damage the environment, which adds costs to the industry, as well as a deficit in the operator’s quality of life. In addition, the metalworking industry has as problem control corrosion in their parts; it demands to add the process of remove cutting fluid of the workpieces and add a protective oil on their surface. In this context, a new class of corrosion inhibitors that use water as a propagation medium, generically known as V-active® VCI, was formulated, which made it possible to develop, firstly, a cutting fluid with the addition of such inhibitor, called generically VCI 1, which would eliminate the process of degreasing and adding protective oil. Previous research has indicated the VCI 1 has an excellent performance in the grinding process, which promoted the development of two other new fluids (named generically VCI 2 and VCI EP) at a reduced market cost to make the product more competitive. In addition to the cost savings compared with the VCI 1, the VCI EP has the differential of an extreme pressure additive. It is noteworthy that the fluids in question pose no risk to humans and are biodegradable. Thus, the performance of these two new fluids with a corrosion inhibitor was verified in the grinding process of AISI 4340 steel with an aluminum oxide grinding wheel and the results were compared with the higher market cost V-active® VCI fluid and with a base fluid without the corrosion inhibitor. The comparison took place at three different feed rates (0.25, 0.50, and 0.75 mm/min). For each feed rate, the following were evaluated: surface roughness; roundness error, diametral grinding wheel wear, microhardness, optical microscopy, and acoustic emission, and the ground surface was analyzed using scanning electron microscopy (SEM). Therefore, useful information was obtained for the technological development of the rectification process, thus adding to scientific knowledge and dissemination of knowledge to society. |
publishDate |
2020 |
dc.date.none.fl_str_mv |
2020-12-12T02:44:09Z 2020-12-12T02:44:09Z 2020-06-01 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-020-05598-y International Journal of Advanced Manufacturing Technology, v. 108, n. 9-10, p. 2741-2754, 2020. 1433-3015 0268-3768 http://hdl.handle.net/11449/201878 10.1007/s00170-020-05598-y 2-s2.0-85086455636 |
url |
http://dx.doi.org/10.1007/s00170-020-05598-y http://hdl.handle.net/11449/201878 |
identifier_str_mv |
International Journal of Advanced Manufacturing Technology, v. 108, n. 9-10, p. 2741-2754, 2020. 1433-3015 0268-3768 10.1007/s00170-020-05598-y 2-s2.0-85086455636 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
2741-2754 |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1822228744238006272 |
dc.identifier.doi.none.fl_str_mv |
10.1007/s00170-020-05598-y |