Effect of machining parameters on turning process of Inconel 718

Detalhes bibliográficos
Autor(a) principal: Pinheiro, Cleverson
Data de Publicação: 2021
Outros Autores: Kondo, Marcel Yuzo [UNESP], Amaral, Simone Simões, Callisaya, Emanuele Schneider [UNESP], De Souza, José Vitor Candido [UNESP], De Sampaio Alves, Manoel Cléber [UNESP], Ribeiro, Marcos Valério [UNESP]
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UNESP
Texto Completo: http://dx.doi.org/10.1080/10426914.2021.1914839
http://hdl.handle.net/11449/208701
Resumo: Inconel 718 superalloys are known materials with high applicability to components that demand exceptional chemical and mechanical properties at higher working temperatures combined with excellent surface finish requirements. However, due to the lack of in-depth knowledge regarding its machining process, the material is considered a difficult-to-machine material. Therefore, to improve the machining process of the Inconel 718 superalloy, by finding the optimal processing conditions, it was necessary to analyze the influence of the cutting parameters on the workpiece surface quality. In this work, the evaluation of quality indicators was made through the influence analysis of cutting speed, feed, tool, and lubrication parameters. The surface roughness (Ra, Rt), consumed power, vibration, and tool wear indicators were evaluated by following a Taguchi experimental design. To perform the machining process, the tool CNMG120408-M1 coating TS2500 with minimum quantity of lubricant was used. Results have proven that feed rate adjusted to 0.10 mm/rev and the cutting speed of 70 m/min provided the optimal processing results. It was observed that the feed increase led to an increase of all indicators. Consumed power denoted high sensibility concerning the machining parameters, suggesting its potential use in tool wear prediction studies applied for the Inconel 718 machining.
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spelling Effect of machining parameters on turning process of Inconel 718machiningMeasurementsMQLnickelparameterspowerroughnesssuperalloysTaguchiturningwearInconel 718 superalloys are known materials with high applicability to components that demand exceptional chemical and mechanical properties at higher working temperatures combined with excellent surface finish requirements. However, due to the lack of in-depth knowledge regarding its machining process, the material is considered a difficult-to-machine material. Therefore, to improve the machining process of the Inconel 718 superalloy, by finding the optimal processing conditions, it was necessary to analyze the influence of the cutting parameters on the workpiece surface quality. In this work, the evaluation of quality indicators was made through the influence analysis of cutting speed, feed, tool, and lubrication parameters. The surface roughness (Ra, Rt), consumed power, vibration, and tool wear indicators were evaluated by following a Taguchi experimental design. To perform the machining process, the tool CNMG120408-M1 coating TS2500 with minimum quantity of lubricant was used. Results have proven that feed rate adjusted to 0.10 mm/rev and the cutting speed of 70 m/min provided the optimal processing results. It was observed that the feed increase led to an increase of all indicators. Consumed power denoted high sensibility concerning the machining parameters, suggesting its potential use in tool wear prediction studies applied for the Inconel 718 machining.Federal Institute of Education Science and Technology of Sao Paulo (IFSP)Department of Materials and Technology São Paulo State University (Unesp) Engineering CollegeDepartment of Mechanic Federal Institute of Education Science and Technology of Sao Paulo (IFSP)Department of Materials and Technology São Paulo State University (Unesp) Engineering CollegeScience and Technology of Sao Paulo (IFSP)Universidade Estadual Paulista (Unesp)Pinheiro, CleversonKondo, Marcel Yuzo [UNESP]Amaral, Simone SimõesCallisaya, Emanuele Schneider [UNESP]De Souza, José Vitor Candido [UNESP]De Sampaio Alves, Manoel Cléber [UNESP]Ribeiro, Marcos Valério [UNESP]2021-06-25T11:17:37Z2021-06-25T11:17:37Z2021-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1080/10426914.2021.1914839Materials and Manufacturing Processes.1532-24751042-6914http://hdl.handle.net/11449/20870110.1080/10426914.2021.19148392-s2.0-85106294772Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengMaterials and Manufacturing Processesinfo:eu-repo/semantics/openAccess2021-10-23T19:02:26Zoai:repositorio.unesp.br:11449/208701Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462021-10-23T19:02:26Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false
dc.title.none.fl_str_mv Effect of machining parameters on turning process of Inconel 718
title Effect of machining parameters on turning process of Inconel 718
spellingShingle Effect of machining parameters on turning process of Inconel 718
Pinheiro, Cleverson
machining
Measurements
MQL
nickel
parameters
power
roughness
superalloys
Taguchi
turning
wear
title_short Effect of machining parameters on turning process of Inconel 718
title_full Effect of machining parameters on turning process of Inconel 718
title_fullStr Effect of machining parameters on turning process of Inconel 718
title_full_unstemmed Effect of machining parameters on turning process of Inconel 718
title_sort Effect of machining parameters on turning process of Inconel 718
author Pinheiro, Cleverson
author_facet Pinheiro, Cleverson
Kondo, Marcel Yuzo [UNESP]
Amaral, Simone Simões
Callisaya, Emanuele Schneider [UNESP]
De Souza, José Vitor Candido [UNESP]
De Sampaio Alves, Manoel Cléber [UNESP]
Ribeiro, Marcos Valério [UNESP]
author_role author
author2 Kondo, Marcel Yuzo [UNESP]
Amaral, Simone Simões
Callisaya, Emanuele Schneider [UNESP]
De Souza, José Vitor Candido [UNESP]
De Sampaio Alves, Manoel Cléber [UNESP]
Ribeiro, Marcos Valério [UNESP]
author2_role author
author
author
author
author
author
dc.contributor.none.fl_str_mv Science and Technology of Sao Paulo (IFSP)
Universidade Estadual Paulista (Unesp)
dc.contributor.author.fl_str_mv Pinheiro, Cleverson
Kondo, Marcel Yuzo [UNESP]
Amaral, Simone Simões
Callisaya, Emanuele Schneider [UNESP]
De Souza, José Vitor Candido [UNESP]
De Sampaio Alves, Manoel Cléber [UNESP]
Ribeiro, Marcos Valério [UNESP]
dc.subject.por.fl_str_mv machining
Measurements
MQL
nickel
parameters
power
roughness
superalloys
Taguchi
turning
wear
topic machining
Measurements
MQL
nickel
parameters
power
roughness
superalloys
Taguchi
turning
wear
description Inconel 718 superalloys are known materials with high applicability to components that demand exceptional chemical and mechanical properties at higher working temperatures combined with excellent surface finish requirements. However, due to the lack of in-depth knowledge regarding its machining process, the material is considered a difficult-to-machine material. Therefore, to improve the machining process of the Inconel 718 superalloy, by finding the optimal processing conditions, it was necessary to analyze the influence of the cutting parameters on the workpiece surface quality. In this work, the evaluation of quality indicators was made through the influence analysis of cutting speed, feed, tool, and lubrication parameters. The surface roughness (Ra, Rt), consumed power, vibration, and tool wear indicators were evaluated by following a Taguchi experimental design. To perform the machining process, the tool CNMG120408-M1 coating TS2500 with minimum quantity of lubricant was used. Results have proven that feed rate adjusted to 0.10 mm/rev and the cutting speed of 70 m/min provided the optimal processing results. It was observed that the feed increase led to an increase of all indicators. Consumed power denoted high sensibility concerning the machining parameters, suggesting its potential use in tool wear prediction studies applied for the Inconel 718 machining.
publishDate 2021
dc.date.none.fl_str_mv 2021-06-25T11:17:37Z
2021-06-25T11:17:37Z
2021-01-01
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://dx.doi.org/10.1080/10426914.2021.1914839
Materials and Manufacturing Processes.
1532-2475
1042-6914
http://hdl.handle.net/11449/208701
10.1080/10426914.2021.1914839
2-s2.0-85106294772
url http://dx.doi.org/10.1080/10426914.2021.1914839
http://hdl.handle.net/11449/208701
identifier_str_mv Materials and Manufacturing Processes.
1532-2475
1042-6914
10.1080/10426914.2021.1914839
2-s2.0-85106294772
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv Materials and Manufacturing Processes
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.source.none.fl_str_mv Scopus
reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
instname_str Universidade Estadual Paulista (UNESP)
instacron_str UNESP
institution UNESP
reponame_str Repositório Institucional da UNESP
collection Repositório Institucional da UNESP
repository.name.fl_str_mv Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)
repository.mail.fl_str_mv
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