Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel
Autor(a) principal: | |
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Data de Publicação: | 2022 |
Outros Autores: | , , , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
DOI: | 10.1007/s00170-022-08937-3 |
Texto Completo: | http://dx.doi.org/10.1007/s00170-022-08937-3 http://hdl.handle.net/11449/234249 |
Resumo: | The VP50IM steels were developed to manufacture molds for thermoplastics injection and dies for thermoplastics extrusion. This article compares the grinding of VP50IM steel with black silicon carbide grinding wheel using the flood method and the minimum quantity of lubricant system (MQL) using feed rates of 0.25, 0.50, and 0.75 mm/min. The output parameters analyzed were surface roughness (Ra), roundness error, diametrical wheel wear, tangential cutting force, metallography, microhardness, scanning electron microscopy (SEM), cost analysis, and CO2 emission. The results revealed that the conventional system, due to its higher lubri-refrigerant capacity, provided a better performance compared to the MQL system. Furthermore, the lower feed rates provided superior results than higher feed rates. On the other hand, the results related to the cost and pollution show a superiority of the MQL system due to the lower use of lubricants. In addition, a higher feed rate was a determining factor in achieving a reduction in pollution and process cost. |
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Repositório Institucional da UNESP |
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spelling |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheelBlack silicon carbide wheelGrinding costGrinding processMQLPollutionVP50IM steelThe VP50IM steels were developed to manufacture molds for thermoplastics injection and dies for thermoplastics extrusion. This article compares the grinding of VP50IM steel with black silicon carbide grinding wheel using the flood method and the minimum quantity of lubricant system (MQL) using feed rates of 0.25, 0.50, and 0.75 mm/min. The output parameters analyzed were surface roughness (Ra), roundness error, diametrical wheel wear, tangential cutting force, metallography, microhardness, scanning electron microscopy (SEM), cost analysis, and CO2 emission. The results revealed that the conventional system, due to its higher lubri-refrigerant capacity, provided a better performance compared to the MQL system. Furthermore, the lower feed rates provided superior results than higher feed rates. On the other hand, the results related to the cost and pollution show a superiority of the MQL system due to the lower use of lubricants. In addition, a higher feed rate was a determining factor in achieving a reduction in pollution and process cost.Department of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho”Department of Control and Industrial Processes Federal Institute of Paraná, Jacarezinho campusDepartment of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho”Universidade Estadual Paulista (UNESP)Federal Institute of ParanáLopes, José Claudio [UNESP]Ribeiro, Fernando Sabino FontequeLinkevicius, Stasys Antônio Salermo [UNESP]De Souza Rodrigues, Matheus [UNESP]De Souza, Rodrigo Ráfaga [UNESP]Sato, Bruno Kenta [UNESP]De Moraes, Douglas Lyra [UNESP]Garcia, Mateus Vinicius [UNESP]De Angelo Sanchez, Luiz Eduardo [UNESP]Bianchi, Eduardo Carlos [UNESP]2022-05-01T15:13:39Z2022-05-01T15:13:39Z2022-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1007/s00170-022-08937-3International Journal of Advanced Manufacturing Technology.1433-30150268-3768http://hdl.handle.net/11449/23424910.1007/s00170-022-08937-32-s2.0-85126101501Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:54:33Zoai:repositorio.unesp.br:11449/234249Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T14:01:20.256510Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
title |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
spellingShingle |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel Lopes, José Claudio [UNESP] Black silicon carbide wheel Grinding cost Grinding process MQL Pollution VP50IM steel Lopes, José Claudio [UNESP] Black silicon carbide wheel Grinding cost Grinding process MQL Pollution VP50IM steel |
title_short |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
title_full |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
title_fullStr |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
title_full_unstemmed |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
title_sort |
Manufacturing process linked to the MQL compared to flood lubrication applied to the grinding of VP50IM steel using black silicon carbide wheel |
author |
Lopes, José Claudio [UNESP] |
author_facet |
Lopes, José Claudio [UNESP] Lopes, José Claudio [UNESP] Ribeiro, Fernando Sabino Fonteque Linkevicius, Stasys Antônio Salermo [UNESP] De Souza Rodrigues, Matheus [UNESP] De Souza, Rodrigo Ráfaga [UNESP] Sato, Bruno Kenta [UNESP] De Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] Ribeiro, Fernando Sabino Fonteque Linkevicius, Stasys Antônio Salermo [UNESP] De Souza Rodrigues, Matheus [UNESP] De Souza, Rodrigo Ráfaga [UNESP] Sato, Bruno Kenta [UNESP] De Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Ribeiro, Fernando Sabino Fonteque Linkevicius, Stasys Antônio Salermo [UNESP] De Souza Rodrigues, Matheus [UNESP] De Souza, Rodrigo Ráfaga [UNESP] Sato, Bruno Kenta [UNESP] De Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (UNESP) Federal Institute of Paraná |
dc.contributor.author.fl_str_mv |
Lopes, José Claudio [UNESP] Ribeiro, Fernando Sabino Fonteque Linkevicius, Stasys Antônio Salermo [UNESP] De Souza Rodrigues, Matheus [UNESP] De Souza, Rodrigo Ráfaga [UNESP] Sato, Bruno Kenta [UNESP] De Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Black silicon carbide wheel Grinding cost Grinding process MQL Pollution VP50IM steel |
topic |
Black silicon carbide wheel Grinding cost Grinding process MQL Pollution VP50IM steel |
description |
The VP50IM steels were developed to manufacture molds for thermoplastics injection and dies for thermoplastics extrusion. This article compares the grinding of VP50IM steel with black silicon carbide grinding wheel using the flood method and the minimum quantity of lubricant system (MQL) using feed rates of 0.25, 0.50, and 0.75 mm/min. The output parameters analyzed were surface roughness (Ra), roundness error, diametrical wheel wear, tangential cutting force, metallography, microhardness, scanning electron microscopy (SEM), cost analysis, and CO2 emission. The results revealed that the conventional system, due to its higher lubri-refrigerant capacity, provided a better performance compared to the MQL system. Furthermore, the lower feed rates provided superior results than higher feed rates. On the other hand, the results related to the cost and pollution show a superiority of the MQL system due to the lower use of lubricants. In addition, a higher feed rate was a determining factor in achieving a reduction in pollution and process cost. |
publishDate |
2022 |
dc.date.none.fl_str_mv |
2022-05-01T15:13:39Z 2022-05-01T15:13:39Z 2022-01-01 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-022-08937-3 International Journal of Advanced Manufacturing Technology. 1433-3015 0268-3768 http://hdl.handle.net/11449/234249 10.1007/s00170-022-08937-3 2-s2.0-85126101501 |
url |
http://dx.doi.org/10.1007/s00170-022-08937-3 http://hdl.handle.net/11449/234249 |
identifier_str_mv |
International Journal of Advanced Manufacturing Technology. 1433-3015 0268-3768 10.1007/s00170-022-08937-3 2-s2.0-85126101501 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1822182438334365696 |
dc.identifier.doi.none.fl_str_mv |
10.1007/s00170-022-08937-3 |