Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel
Autor(a) principal: | |
---|---|
Data de Publicação: | 2022 |
Outros Autores: | , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
DOI: | 10.1007/s00170-022-09813-w |
Texto Completo: | http://dx.doi.org/10.1007/s00170-022-09813-w http://hdl.handle.net/11449/241421 |
Resumo: | Usually, the applications of the VP50IM steel demand the grinding process during their manufacturing process (dies for thermoplastics extrusion and molds for thermoplastics injection). Nowadays, grinding is a process that involves high specific energy, highlighting the importance of adopting a method of heat management. Cutting fluids to cool and lubricate the cutting zone is one of the villains of achieving green manufacturing. Therefore, researchers are developing new methodologies to reduce or even eliminate the use of cutting fluids. Minimum quantity lubrication (MQL) was designed to minimize cutting fluid utilization, contributing to an eco-friendly machining process. This paper studies the application of the MQL in the grinding of VP50IM steel using green silicon carbide grinding wheel. The flood condition was the basis of comparison and three feed rates: 0.25, 0.50, and 0.75 mm/min. The analyzed output parameters were: surface roughness, roundness errors, grinding power, grinding wheel wear, microhardness, and metallographic analysis. The best results were provided by the lowest feed rate, since as lower the feed rate, the smoother the cutting process. The surface roughness provided by the MQL was 14% higher than the results provided by the flood condition, which indicates the potential of this new green technique to be adopted in the grinding process. |
id |
UNSP_49e191b9ee56c84e7774f858ce42fbe4 |
---|---|
oai_identifier_str |
oai:repositorio.unesp.br:11449/241421 |
network_acronym_str |
UNSP |
network_name_str |
Repositório Institucional da UNESP |
repository_id_str |
2946 |
spelling |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheelEco-friendly machining processGreen silicon carbide wheelGrinding costGrinding processMQLVP50IM steelUsually, the applications of the VP50IM steel demand the grinding process during their manufacturing process (dies for thermoplastics extrusion and molds for thermoplastics injection). Nowadays, grinding is a process that involves high specific energy, highlighting the importance of adopting a method of heat management. Cutting fluids to cool and lubricate the cutting zone is one of the villains of achieving green manufacturing. Therefore, researchers are developing new methodologies to reduce or even eliminate the use of cutting fluids. Minimum quantity lubrication (MQL) was designed to minimize cutting fluid utilization, contributing to an eco-friendly machining process. This paper studies the application of the MQL in the grinding of VP50IM steel using green silicon carbide grinding wheel. The flood condition was the basis of comparison and three feed rates: 0.25, 0.50, and 0.75 mm/min. The analyzed output parameters were: surface roughness, roundness errors, grinding power, grinding wheel wear, microhardness, and metallographic analysis. The best results were provided by the lowest feed rate, since as lower the feed rate, the smoother the cutting process. The surface roughness provided by the MQL was 14% higher than the results provided by the flood condition, which indicates the potential of this new green technique to be adopted in the grinding process.Department of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho”, Bauru Campus, São PauloDepartment of Control and Industrial Processes Federal Institute of Paraná, Jacarezinho Campus, ParanáDepartment of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho”, Bauru Campus, São PauloUniversidade Estadual Paulista (UNESP)Federal Institute of ParanáSato, Bruno Kenta [UNESP]Lopes, José Claudio [UNESP]Ribeiro, Fernando Sabino FontequeRodriguez, Rafael Lemes [UNESP]Domingues, Bruno Biondo [UNESP]de Souza, Hélio Aparecido [UNESP]De Angelo Sanchez, Luiz Eduardo [UNESP]Bianchi, Eduardo Carlos [UNESP]2023-03-01T21:01:55Z2023-03-01T21:01:55Z2022-08-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article7287-7294http://dx.doi.org/10.1007/s00170-022-09813-wInternational Journal of Advanced Manufacturing Technology, v. 121, n. 11-12, p. 7287-7294, 2022.1433-30150268-3768http://hdl.handle.net/11449/24142110.1007/s00170-022-09813-w2-s2.0-85134851112Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:55:00Zoai:repositorio.unesp.br:11449/241421Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T21:10:51.407308Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
title |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
spellingShingle |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel Sato, Bruno Kenta [UNESP] Eco-friendly machining process Green silicon carbide wheel Grinding cost Grinding process MQL VP50IM steel Sato, Bruno Kenta [UNESP] Eco-friendly machining process Green silicon carbide wheel Grinding cost Grinding process MQL VP50IM steel |
title_short |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
title_full |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
title_fullStr |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
title_full_unstemmed |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
title_sort |
Evaluating the effect of MQL technique in grinding VP50IM steel with green carbide wheel |
author |
Sato, Bruno Kenta [UNESP] |
author_facet |
Sato, Bruno Kenta [UNESP] Sato, Bruno Kenta [UNESP] Lopes, José Claudio [UNESP] Ribeiro, Fernando Sabino Fonteque Rodriguez, Rafael Lemes [UNESP] Domingues, Bruno Biondo [UNESP] de Souza, Hélio Aparecido [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] Lopes, José Claudio [UNESP] Ribeiro, Fernando Sabino Fonteque Rodriguez, Rafael Lemes [UNESP] Domingues, Bruno Biondo [UNESP] de Souza, Hélio Aparecido [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Lopes, José Claudio [UNESP] Ribeiro, Fernando Sabino Fonteque Rodriguez, Rafael Lemes [UNESP] Domingues, Bruno Biondo [UNESP] de Souza, Hélio Aparecido [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (UNESP) Federal Institute of Paraná |
dc.contributor.author.fl_str_mv |
Sato, Bruno Kenta [UNESP] Lopes, José Claudio [UNESP] Ribeiro, Fernando Sabino Fonteque Rodriguez, Rafael Lemes [UNESP] Domingues, Bruno Biondo [UNESP] de Souza, Hélio Aparecido [UNESP] De Angelo Sanchez, Luiz Eduardo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Eco-friendly machining process Green silicon carbide wheel Grinding cost Grinding process MQL VP50IM steel |
topic |
Eco-friendly machining process Green silicon carbide wheel Grinding cost Grinding process MQL VP50IM steel |
description |
Usually, the applications of the VP50IM steel demand the grinding process during their manufacturing process (dies for thermoplastics extrusion and molds for thermoplastics injection). Nowadays, grinding is a process that involves high specific energy, highlighting the importance of adopting a method of heat management. Cutting fluids to cool and lubricate the cutting zone is one of the villains of achieving green manufacturing. Therefore, researchers are developing new methodologies to reduce or even eliminate the use of cutting fluids. Minimum quantity lubrication (MQL) was designed to minimize cutting fluid utilization, contributing to an eco-friendly machining process. This paper studies the application of the MQL in the grinding of VP50IM steel using green silicon carbide grinding wheel. The flood condition was the basis of comparison and three feed rates: 0.25, 0.50, and 0.75 mm/min. The analyzed output parameters were: surface roughness, roundness errors, grinding power, grinding wheel wear, microhardness, and metallographic analysis. The best results were provided by the lowest feed rate, since as lower the feed rate, the smoother the cutting process. The surface roughness provided by the MQL was 14% higher than the results provided by the flood condition, which indicates the potential of this new green technique to be adopted in the grinding process. |
publishDate |
2022 |
dc.date.none.fl_str_mv |
2022-08-01 2023-03-01T21:01:55Z 2023-03-01T21:01:55Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-022-09813-w International Journal of Advanced Manufacturing Technology, v. 121, n. 11-12, p. 7287-7294, 2022. 1433-3015 0268-3768 http://hdl.handle.net/11449/241421 10.1007/s00170-022-09813-w 2-s2.0-85134851112 |
url |
http://dx.doi.org/10.1007/s00170-022-09813-w http://hdl.handle.net/11449/241421 |
identifier_str_mv |
International Journal of Advanced Manufacturing Technology, v. 121, n. 11-12, p. 7287-7294, 2022. 1433-3015 0268-3768 10.1007/s00170-022-09813-w 2-s2.0-85134851112 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
7287-7294 |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1822182267102953472 |
dc.identifier.doi.none.fl_str_mv |
10.1007/s00170-022-09813-w |