Improvement based on standardized work: an implementation case study
Autor(a) principal: | |
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Data de Publicação: | 2017 |
Outros Autores: | , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Brazilian Journal of Operations & Production Management (Online) |
Texto Completo: | https://bjopm.org.br/bjopm/article/view/360 |
Resumo: | Standardized work is an effective way for process improvement, specially when it is applied to manual tasks such as assembly lines. This tool is part of Toyota Production System and based on wastes reduction. Thus, the objectives were to implement standardized work in a medium chassis assembly line and measure the benefis from optimization of operators’ tasks and movement through waste reduction. In order to achieve these results, a single case study was performed in a medium chassis assembly line that is part of a company in South Brazil. The steps involved: defining the object of study; time measurement and takt time definition; creating a production capacity sheet; defining the minimum number of operators and balancing the line; determining minimum work in process; defining the new layout; creating a standardized operations sheet and a standardized operations routine sheet; training and implementing standardized work; and verifying the results. Results show 36 minutes reduction in terms of assembly time and 200 meters reduction in terms of operators’ movement on average. Other contributions regard the 9.6% reduction in terms of the assembly line downtime. |
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Brazilian Journal of Operations & Production Management (Online) |
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Improvement based on standardized work: an implementation case studyStandardized workWaste reductionProcess optimizationToyota Production SystemMedium chassis assembly line.Standardized work is an effective way for process improvement, specially when it is applied to manual tasks such as assembly lines. This tool is part of Toyota Production System and based on wastes reduction. Thus, the objectives were to implement standardized work in a medium chassis assembly line and measure the benefis from optimization of operators’ tasks and movement through waste reduction. In order to achieve these results, a single case study was performed in a medium chassis assembly line that is part of a company in South Brazil. The steps involved: defining the object of study; time measurement and takt time definition; creating a production capacity sheet; defining the minimum number of operators and balancing the line; determining minimum work in process; defining the new layout; creating a standardized operations sheet and a standardized operations routine sheet; training and implementing standardized work; and verifying the results. Results show 36 minutes reduction in terms of assembly time and 200 meters reduction in terms of operators’ movement on average. Other contributions regard the 9.6% reduction in terms of the assembly line downtime.Brazilian Association for Industrial Engineering and Operations Management (ABEPRO)2017-09-06info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionPeer-reviewed ArticleCase studytext/htmlapplication/pdfhttps://bjopm.org.br/bjopm/article/view/36010.14488/BJOPM.2017.v14.n3.a12Brazilian Journal of Operations & Production Management; Vol. 14 No. 3 (2017): September, 2017; 388-3952237-8960reponame:Brazilian Journal of Operations & Production Management (Online)instname:Associação Brasileira de Engenharia de Produção (ABEPRO)instacron:ABEPROenghttps://bjopm.org.br/bjopm/article/view/360/300https://bjopm.org.br/bjopm/article/view/360/311Copyright (c) 2017 Brazilian Journal of Operations & Production Managementinfo:eu-repo/semantics/openAccessFin, Julio CesarVidor, GabrielCecconello, IvandroMachado, Vanessa de Campos2021-07-13T14:14:49Zoai:ojs.bjopm.org.br:article/360Revistahttps://bjopm.org.br/bjopmONGhttps://bjopm.org.br/bjopm/oaibjopm.journal@gmail.com2237-89601679-8171opendoar:2023-03-13T09:45:14.013651Brazilian Journal of Operations & Production Management (Online) - Associação Brasileira de Engenharia de Produção (ABEPRO)false |
dc.title.none.fl_str_mv |
Improvement based on standardized work: an implementation case study |
title |
Improvement based on standardized work: an implementation case study |
spellingShingle |
Improvement based on standardized work: an implementation case study Fin, Julio Cesar Standardized work Waste reduction Process optimization Toyota Production System Medium chassis assembly line. |
title_short |
Improvement based on standardized work: an implementation case study |
title_full |
Improvement based on standardized work: an implementation case study |
title_fullStr |
Improvement based on standardized work: an implementation case study |
title_full_unstemmed |
Improvement based on standardized work: an implementation case study |
title_sort |
Improvement based on standardized work: an implementation case study |
author |
Fin, Julio Cesar |
author_facet |
Fin, Julio Cesar Vidor, Gabriel Cecconello, Ivandro Machado, Vanessa de Campos |
author_role |
author |
author2 |
Vidor, Gabriel Cecconello, Ivandro Machado, Vanessa de Campos |
author2_role |
author author author |
dc.contributor.author.fl_str_mv |
Fin, Julio Cesar Vidor, Gabriel Cecconello, Ivandro Machado, Vanessa de Campos |
dc.subject.por.fl_str_mv |
Standardized work Waste reduction Process optimization Toyota Production System Medium chassis assembly line. |
topic |
Standardized work Waste reduction Process optimization Toyota Production System Medium chassis assembly line. |
description |
Standardized work is an effective way for process improvement, specially when it is applied to manual tasks such as assembly lines. This tool is part of Toyota Production System and based on wastes reduction. Thus, the objectives were to implement standardized work in a medium chassis assembly line and measure the benefis from optimization of operators’ tasks and movement through waste reduction. In order to achieve these results, a single case study was performed in a medium chassis assembly line that is part of a company in South Brazil. The steps involved: defining the object of study; time measurement and takt time definition; creating a production capacity sheet; defining the minimum number of operators and balancing the line; determining minimum work in process; defining the new layout; creating a standardized operations sheet and a standardized operations routine sheet; training and implementing standardized work; and verifying the results. Results show 36 minutes reduction in terms of assembly time and 200 meters reduction in terms of operators’ movement on average. Other contributions regard the 9.6% reduction in terms of the assembly line downtime. |
publishDate |
2017 |
dc.date.none.fl_str_mv |
2017-09-06 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion Peer-reviewed Article Case study |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://bjopm.org.br/bjopm/article/view/360 10.14488/BJOPM.2017.v14.n3.a12 |
url |
https://bjopm.org.br/bjopm/article/view/360 |
identifier_str_mv |
10.14488/BJOPM.2017.v14.n3.a12 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
https://bjopm.org.br/bjopm/article/view/360/300 https://bjopm.org.br/bjopm/article/view/360/311 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2017 Brazilian Journal of Operations & Production Management info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2017 Brazilian Journal of Operations & Production Management |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
text/html application/pdf |
dc.publisher.none.fl_str_mv |
Brazilian Association for Industrial Engineering and Operations Management (ABEPRO) |
publisher.none.fl_str_mv |
Brazilian Association for Industrial Engineering and Operations Management (ABEPRO) |
dc.source.none.fl_str_mv |
Brazilian Journal of Operations & Production Management; Vol. 14 No. 3 (2017): September, 2017; 388-395 2237-8960 reponame:Brazilian Journal of Operations & Production Management (Online) instname:Associação Brasileira de Engenharia de Produção (ABEPRO) instacron:ABEPRO |
instname_str |
Associação Brasileira de Engenharia de Produção (ABEPRO) |
instacron_str |
ABEPRO |
institution |
ABEPRO |
reponame_str |
Brazilian Journal of Operations & Production Management (Online) |
collection |
Brazilian Journal of Operations & Production Management (Online) |
repository.name.fl_str_mv |
Brazilian Journal of Operations & Production Management (Online) - Associação Brasileira de Engenharia de Produção (ABEPRO) |
repository.mail.fl_str_mv |
bjopm.journal@gmail.com |
_version_ |
1797051460543840256 |