Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI

Detalhes bibliográficos
Autor(a) principal: Ihsan, Muhammad
Data de Publicação: 2019
Outros Autores: Hasanah, Rofiatul, Purba, Humiras Hardi
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Independent Journal of Management & Production
Texto Completo: http://www.ijmp.jor.br/index.php/ijmp/article/view/590
Resumo: This study aimed to analyze the damage to the machine, look for the biggest trouble factor happen and the most important is the effect of the application of the concept of kaizen to skill up the performance of operators in CW machining maintenance division. In the analysis and handling of an engine failure, the authors use PDCA cycle (Plan, Do, Check, Action) and the application of kaizen to analyze it. From finding the highest cause of trouble that will be made the theme of improvement by collecting data on the check sheet engine trouble and Pareto diagram, analysis of existing conditions using 5W2H, causal analysis the occurrence of engine trouble using the fishbone chart, using the concept of kaizen, evaluation of the results, up to standardization and follow-up. From the analysis of damage to the machine and application FANUC machine kaizen concept, showed a decrease in engine trouble and the increase in skill up performance operator significantly, which is certainly very good impact in terms of engine performance. Of course the result is also impact both on the quality of the product that will be used by the customer
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spelling Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMIDowntimePDCACNCTroubleKaizenThis study aimed to analyze the damage to the machine, look for the biggest trouble factor happen and the most important is the effect of the application of the concept of kaizen to skill up the performance of operators in CW machining maintenance division. In the analysis and handling of an engine failure, the authors use PDCA cycle (Plan, Do, Check, Action) and the application of kaizen to analyze it. From finding the highest cause of trouble that will be made the theme of improvement by collecting data on the check sheet engine trouble and Pareto diagram, analysis of existing conditions using 5W2H, causal analysis the occurrence of engine trouble using the fishbone chart, using the concept of kaizen, evaluation of the results, up to standardization and follow-up. From the analysis of damage to the machine and application FANUC machine kaizen concept, showed a decrease in engine trouble and the increase in skill up performance operator significantly, which is certainly very good impact in terms of engine performance. Of course the result is also impact both on the quality of the product that will be used by the customerIndependent2019-02-01info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdftext/htmlhttp://www.ijmp.jor.br/index.php/ijmp/article/view/59010.14807/ijmp.v10i1.590Independent Journal of Management & Production; Vol. 10 No. 1 (2019): Independent Journal of Management & Production; 259-2802236-269X2236-269Xreponame:Independent Journal of Management & Productioninstname:Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)instacron:IJM&Penghttp://www.ijmp.jor.br/index.php/ijmp/article/view/590/973http://www.ijmp.jor.br/index.php/ijmp/article/view/590/991Copyright (c) 2019 Muhammad Ihsan, Rofiatul Hasanah, Humiras Hardi Purbainfo:eu-repo/semantics/openAccessIhsan, MuhammadHasanah, RofiatulPurba, Humiras Hardi2019-02-01T11:14:04Zoai:www.ijmp.jor.br:article/590Revistahttp://www.ijmp.jor.br/PUBhttp://www.ijmp.jor.br/index.php/ijmp/oaiijmp@ijmp.jor.br||paulo@paulorodrigues.pro.br||2236-269X2236-269Xopendoar:2019-02-01T11:14:04Independent Journal of Management & Production - Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)false
dc.title.none.fl_str_mv Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
title Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
spellingShingle Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
Ihsan, Muhammad
Downtime
PDCA
CNC
Trouble
Kaizen
title_short Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
title_full Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
title_fullStr Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
title_full_unstemmed Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
title_sort Fanuc CNC machine damage analysis using the PDCA cycle and Kaizen implementation effort in increasing skill up operator performance in PT YPMI
author Ihsan, Muhammad
author_facet Ihsan, Muhammad
Hasanah, Rofiatul
Purba, Humiras Hardi
author_role author
author2 Hasanah, Rofiatul
Purba, Humiras Hardi
author2_role author
author
dc.contributor.author.fl_str_mv Ihsan, Muhammad
Hasanah, Rofiatul
Purba, Humiras Hardi
dc.subject.por.fl_str_mv Downtime
PDCA
CNC
Trouble
Kaizen
topic Downtime
PDCA
CNC
Trouble
Kaizen
description This study aimed to analyze the damage to the machine, look for the biggest trouble factor happen and the most important is the effect of the application of the concept of kaizen to skill up the performance of operators in CW machining maintenance division. In the analysis and handling of an engine failure, the authors use PDCA cycle (Plan, Do, Check, Action) and the application of kaizen to analyze it. From finding the highest cause of trouble that will be made the theme of improvement by collecting data on the check sheet engine trouble and Pareto diagram, analysis of existing conditions using 5W2H, causal analysis the occurrence of engine trouble using the fishbone chart, using the concept of kaizen, evaluation of the results, up to standardization and follow-up. From the analysis of damage to the machine and application FANUC machine kaizen concept, showed a decrease in engine trouble and the increase in skill up performance operator significantly, which is certainly very good impact in terms of engine performance. Of course the result is also impact both on the quality of the product that will be used by the customer
publishDate 2019
dc.date.none.fl_str_mv 2019-02-01
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://www.ijmp.jor.br/index.php/ijmp/article/view/590
10.14807/ijmp.v10i1.590
url http://www.ijmp.jor.br/index.php/ijmp/article/view/590
identifier_str_mv 10.14807/ijmp.v10i1.590
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv http://www.ijmp.jor.br/index.php/ijmp/article/view/590/973
http://www.ijmp.jor.br/index.php/ijmp/article/view/590/991
dc.rights.driver.fl_str_mv Copyright (c) 2019 Muhammad Ihsan, Rofiatul Hasanah, Humiras Hardi Purba
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2019 Muhammad Ihsan, Rofiatul Hasanah, Humiras Hardi Purba
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
text/html
dc.publisher.none.fl_str_mv Independent
publisher.none.fl_str_mv Independent
dc.source.none.fl_str_mv Independent Journal of Management & Production; Vol. 10 No. 1 (2019): Independent Journal of Management & Production; 259-280
2236-269X
2236-269X
reponame:Independent Journal of Management & Production
instname:Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)
instacron:IJM&P
instname_str Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)
instacron_str IJM&P
institution IJM&P
reponame_str Independent Journal of Management & Production
collection Independent Journal of Management & Production
repository.name.fl_str_mv Independent Journal of Management & Production - Instituto Federal de Educação, Ciência e Tecnologia de São Paulo (IFSP)
repository.mail.fl_str_mv ijmp@ijmp.jor.br||paulo@paulorodrigues.pro.br||
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