Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
Texto Completo: | http://hdl.handle.net/10400.22/23486 |
Resumo: | Occupational health and safety constitutes a topic of great importance in organizations nowadays, given the social and financial implications that arise. In addition to these problems, the manufacturing industry is greatly responsible for the number of accidents at work worldwide. In parallel, organizations focus on improving processes and eradicating waste from production flows. Therefore, there is a need to develop tools which are able to combine these two factors. Metalworking industry suffers of safety problems usually due to the great weight of the parts involved, as well as the processes used. The Safety Efficiency Value Stream Mapping (SEVSM) tool was developed to address these issues with the purpose of facilitating the identification of the risk level at each workstation, which is determined through risk assessment, as well as by verifying the type of risk which causes the security breach, and then indicating the most appropriate Lean tool to be applied for risk resolution. Besides these, it is also possible to obtain a diagnosis of the production flow, enabling an analysis of the most significant production indicators. The results obtained pointed to a 38% reduction in the risk level associated to job preparation activities through the introduction of Total Productive Maintenance, as well as a 31.8% reduction in compressor assembly process time, and 49.3% in the risk level related to the latter through Standard Work. |
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Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean SafetyLeanOccupational health and safetyLean safetySafety efficiency value stream mappingOccupational health and safety constitutes a topic of great importance in organizations nowadays, given the social and financial implications that arise. In addition to these problems, the manufacturing industry is greatly responsible for the number of accidents at work worldwide. In parallel, organizations focus on improving processes and eradicating waste from production flows. Therefore, there is a need to develop tools which are able to combine these two factors. Metalworking industry suffers of safety problems usually due to the great weight of the parts involved, as well as the processes used. The Safety Efficiency Value Stream Mapping (SEVSM) tool was developed to address these issues with the purpose of facilitating the identification of the risk level at each workstation, which is determined through risk assessment, as well as by verifying the type of risk which causes the security breach, and then indicating the most appropriate Lean tool to be applied for risk resolution. Besides these, it is also possible to obtain a diagnosis of the production flow, enabling an analysis of the most significant production indicators. The results obtained pointed to a 38% reduction in the risk level associated to job preparation activities through the introduction of Total Productive Maintenance, as well as a 31.8% reduction in compressor assembly process time, and 49.3% in the risk level related to the latter through Standard Work.IOPRepositório Científico do Instituto Politécnico do PortoMarques, J PSá, José CarlosSilva, F. J. G.Pereira, Maria Teresa RibeiroPinto Ferreira, LuísSantos, G2023-09-08T11:59:15Z20212021-01-01T00:00:00Zinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10400.22/23486eng10.1088/1757-899X/1193/1/012124info:eu-repo/semantics/openAccessreponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos)instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informaçãoinstacron:RCAAP2023-09-13T01:46:34ZPortal AgregadorONG |
dc.title.none.fl_str_mv |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
title |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
spellingShingle |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety Marques, J P Lean Occupational health and safety Lean safety Safety efficiency value stream mapping |
title_short |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
title_full |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
title_fullStr |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
title_full_unstemmed |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
title_sort |
Safety efficiency value stream mapping (SEVSM) - A new tool to support the implementation of Lean Safety |
author |
Marques, J P |
author_facet |
Marques, J P Sá, José Carlos Silva, F. J. G. Pereira, Maria Teresa Ribeiro Pinto Ferreira, Luís Santos, G |
author_role |
author |
author2 |
Sá, José Carlos Silva, F. J. G. Pereira, Maria Teresa Ribeiro Pinto Ferreira, Luís Santos, G |
author2_role |
author author author author author |
dc.contributor.none.fl_str_mv |
Repositório Científico do Instituto Politécnico do Porto |
dc.contributor.author.fl_str_mv |
Marques, J P Sá, José Carlos Silva, F. J. G. Pereira, Maria Teresa Ribeiro Pinto Ferreira, Luís Santos, G |
dc.subject.por.fl_str_mv |
Lean Occupational health and safety Lean safety Safety efficiency value stream mapping |
topic |
Lean Occupational health and safety Lean safety Safety efficiency value stream mapping |
description |
Occupational health and safety constitutes a topic of great importance in organizations nowadays, given the social and financial implications that arise. In addition to these problems, the manufacturing industry is greatly responsible for the number of accidents at work worldwide. In parallel, organizations focus on improving processes and eradicating waste from production flows. Therefore, there is a need to develop tools which are able to combine these two factors. Metalworking industry suffers of safety problems usually due to the great weight of the parts involved, as well as the processes used. The Safety Efficiency Value Stream Mapping (SEVSM) tool was developed to address these issues with the purpose of facilitating the identification of the risk level at each workstation, which is determined through risk assessment, as well as by verifying the type of risk which causes the security breach, and then indicating the most appropriate Lean tool to be applied for risk resolution. Besides these, it is also possible to obtain a diagnosis of the production flow, enabling an analysis of the most significant production indicators. The results obtained pointed to a 38% reduction in the risk level associated to job preparation activities through the introduction of Total Productive Maintenance, as well as a 31.8% reduction in compressor assembly process time, and 49.3% in the risk level related to the latter through Standard Work. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021 2021-01-01T00:00:00Z 2023-09-08T11:59:15Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://hdl.handle.net/10400.22/23486 |
url |
http://hdl.handle.net/10400.22/23486 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
10.1088/1757-899X/1193/1/012124 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
IOP |
publisher.none.fl_str_mv |
IOP |
dc.source.none.fl_str_mv |
reponame:Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) instname:Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação instacron:RCAAP |
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Agência para a Sociedade do Conhecimento (UMIC) - FCT - Sociedade da Informação |
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RCAAP |
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RCAAP |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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Repositório Científico de Acesso Aberto de Portugal (Repositórios Cientìficos) |
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1777304697114198016 |