Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira

Detalhes bibliográficos
Autor(a) principal: Ribeiro, Luzidelson Baracho
Data de Publicação: 2017
Tipo de documento: Dissertação
Idioma: por
Título da fonte: Biblioteca Digital de Teses e Dissertações da UFPB
Texto Completo: https://repositorio.ufpb.br/jspui/handle/123456789/12187
Resumo: Brazil is the world's largest producer of sugarcane, the largest producer and exporter of sugar and the second largest producer of ethanol. The most commonly used method for the clarification of sugarcane juice is the conventional one, where sulfur dioxide, which is a toxic and polluting gas, is used. In view of the requirements of the world market with regard to food safety, alternative technologies for broth treatment have been sought. Ozone is currently used by twelve plants in Brazil, among them the Monte Alegre Plant, which is the pioneer in this technology. The objective of this work was to verify the influence of the clarification of the cane juice by ozonation in alcoholic fermentation, from musts composed of broths of different stages of the industrial process: mixed broth, clarified broth, evaporated broth and final honey. The work was carried out in partnership with the Monte Alegre plant. The fermentations were conducted under temperature and orbital agitation at 32 °C and 150 rpm, and time of 12 hours. The broths were collected from the process, as well as the yeast, which was the same propagated in the plant. A physical-chemical characterization of the broths was carried out, the influence of the initial concentrations of the substrate in the yeast propagation process was verified, the influence of the initial concentrations of substrate and of the cells in the alcoholic fermentation, and the fermentation kinetics for the different types of musts. In the propagation study, an initial cell concentration of 2.0 g.L-1 was used, and the must with 10 °Brix substrate concentration presented the best results, for a time of 7 hours, with a cell concentration of 11.6 g.L-1. In order to verify the influence of the initial concentration of substrates and cells in the alcoholic fermentation, from factorial planning and response surface, a maximized ethanol production was obtained for substrate concentration ranges between 13 and 20 ºBrix and cell concentration between 24 and 34 g.L-1. The condition of 13 ºBrix and 30 g.L-1 was adopted for the study of the kinetics of ethanol production in the different musts. Analyzes of reducing sugars and ethanol were carried out and the results obtained for the rates of substrate consumption, in g.L1.h-1, were: 7.28 ± 2.3 for the mixed broth, 6.78 ± 1.2 for the clarified broth, 6.34 ± 1.4 for the evaporated broth and 7.32 ± 1.6 for the final honey. The yields in ethanol, in g.L-1.h-1, were: 2.93 ± 0.81 for the mixed broth, 2.70 ± 0.57 for the clarified broth, 2.50 ± 0.51 for the broth evaporated and 2.70 ± 0.49 for the final honey. Through the statistical analysis of the results, it can be concluded that the types of treatments used in the musts composition, as well as the clarification system by ozonation, did not significantly influence the alcoholic fermentation. The greatest variations were observed for the different days of production, which is related to the variations of the raw material processed and the oscillations of the industrial process.
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spelling Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleiraOzônioLeveduraSaccharomyces cerevisiaeEtanolOzoneYeastEthanolCNPQ::ENGENHARIAS::ENGENHARIA QUIMICABrazil is the world's largest producer of sugarcane, the largest producer and exporter of sugar and the second largest producer of ethanol. The most commonly used method for the clarification of sugarcane juice is the conventional one, where sulfur dioxide, which is a toxic and polluting gas, is used. In view of the requirements of the world market with regard to food safety, alternative technologies for broth treatment have been sought. Ozone is currently used by twelve plants in Brazil, among them the Monte Alegre Plant, which is the pioneer in this technology. The objective of this work was to verify the influence of the clarification of the cane juice by ozonation in alcoholic fermentation, from musts composed of broths of different stages of the industrial process: mixed broth, clarified broth, evaporated broth and final honey. The work was carried out in partnership with the Monte Alegre plant. The fermentations were conducted under temperature and orbital agitation at 32 °C and 150 rpm, and time of 12 hours. The broths were collected from the process, as well as the yeast, which was the same propagated in the plant. A physical-chemical characterization of the broths was carried out, the influence of the initial concentrations of the substrate in the yeast propagation process was verified, the influence of the initial concentrations of substrate and of the cells in the alcoholic fermentation, and the fermentation kinetics for the different types of musts. In the propagation study, an initial cell concentration of 2.0 g.L-1 was used, and the must with 10 °Brix substrate concentration presented the best results, for a time of 7 hours, with a cell concentration of 11.6 g.L-1. In order to verify the influence of the initial concentration of substrates and cells in the alcoholic fermentation, from factorial planning and response surface, a maximized ethanol production was obtained for substrate concentration ranges between 13 and 20 ºBrix and cell concentration between 24 and 34 g.L-1. The condition of 13 ºBrix and 30 g.L-1 was adopted for the study of the kinetics of ethanol production in the different musts. Analyzes of reducing sugars and ethanol were carried out and the results obtained for the rates of substrate consumption, in g.L1.h-1, were: 7.28 ± 2.3 for the mixed broth, 6.78 ± 1.2 for the clarified broth, 6.34 ± 1.4 for the evaporated broth and 7.32 ± 1.6 for the final honey. The yields in ethanol, in g.L-1.h-1, were: 2.93 ± 0.81 for the mixed broth, 2.70 ± 0.57 for the clarified broth, 2.50 ± 0.51 for the broth evaporated and 2.70 ± 0.49 for the final honey. Through the statistical analysis of the results, it can be concluded that the types of treatments used in the musts composition, as well as the clarification system by ozonation, did not significantly influence the alcoholic fermentation. The greatest variations were observed for the different days of production, which is related to the variations of the raw material processed and the oscillations of the industrial process.NenhumaO Brasil é o maior produtor mundial de cana-de-açúcar, maior produtor e exportador de açúcar e segundo maior produtor de etanol. O método mais utilizado para clarificação do caldo da cana é o convencional, onde utiliza-se o dióxido de enxofre, que é um gás tóxico e poluente. Diante das exigências do mercado mundial com relação a segurança do alimento, temse buscado tecnologias alternativas para o tratamento do caldo. A ozonização é utilizada atualmente por doze usinas no Brasil, entre elas, a Usina Monte Alegre, que é a pioneira nessa tecnologia. Foi objetivo deste trabalho verificar a influência da clarificação do caldo de cana por ozonização na fermentação alcoólica, a partir de mostos compostos por caldos de diferentes etapas do processo industrial: caldo misto, caldo clarificado, caldo evaporado e mel final. O trabalho foi realizado em parceria com a usina Monte Alegre. As fermentações foram conduzidas sob temperatura e agitação orbital de 32 ºC e 150 rpm, e tempo de 12 horas. Os caldos foram coletados do processo, assim como a levedura, que foi a mesma propagada na usina. Foi realizado uma caracterização físico-química dos caldos coletados, verificado a influência das concentrações iniciais de substrato no processo de propagação de leveduras, analisado a influência das concentrações iniciais de substrato e de células na fermentação alcoólica e estudado a cinética de fermentação para os diferentes tipos de mostos. No estudo da propagação, foi utilizado uma concentração inicial de células de 2,0 g.L-1, e o mosto com concentração de substrato 10 ºBrix foi o que apresentou melhores resultados, para um tempo de 7 horas, com uma concentração de células de 11,6 g.L-1. Para a verificação da influência da concentração inicial de substratos e células na fermentação alcoólica, a partir de planejamento fatorial e superfície de resposta, obteve-se uma produção maximizada de etanol para faixas de concentração de substrato entre 13 e 20 ºBrix e concentração de células entre 24 e 34 g.L-1. Foi adotada a condição de 13 ºBrix e 30 g.L-1 para o estudo da cinética de produção de etanol nos diferentes mostos. Foram realizadas análises de açúcares redutores e etanol, e os resultados obtidos para as velocidades de consumo de substrato, em g.L-1.h-1, foram: 7,28 ± 2,3 para o caldo misto, 6,78 ± 1,2 para o caldo clarificado, 6,34 ± 1,4 para o caldo evaporado e 7,32 ± 1,6 para o mel final. As produtividades em etanol, em g.L-1.h-1, foram: 2,93 ± 0,81 para o caldo misto, 2,70 ± 0,57 para o caldo clarificado, 2,50 ± 0,51 para o caldo evaporado e 2,70 ± 0,49 para o mel final. Através da análise estatística dos resultados, pode-se concluir que os tipos de tratamentos dos caldos utilizados na composição dos mostos, bem como o sistema de clarificação por ozonização, não influenciaram significativamente na fermentação alcoólica. As maiores variações foram observadas para os diferentes dias de produção, o que está relacionado às variações da matéria-prima processada e às oscilações do processo industrial.Universidade Federal da ParaíbaBrasilEngenharia QuímicaPrograma de Pós-Graduação em Engenharia QuímicaUFPBSantos, Sharline Florentino de Melohttp://lattes.cnpq.br/4846443214585734Almeida, Andréa Farias dehttp://lattes.cnpq.br/2478526289342309Ribeiro, Luzidelson Baracho2018-10-31T17:14:58Z2018-10-182018-10-31T17:14:58Z2017-08-31info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesishttps://repositorio.ufpb.br/jspui/handle/123456789/12187porinfo:eu-repo/semantics/openAccessreponame:Biblioteca Digital de Teses e Dissertações da UFPBinstname:Universidade Federal da Paraíba (UFPB)instacron:UFPB2018-10-31T17:14:58Zoai:repositorio.ufpb.br:123456789/12187Biblioteca Digital de Teses e Dissertaçõeshttps://repositorio.ufpb.br/PUBhttp://tede.biblioteca.ufpb.br:8080/oai/requestdiretoria@ufpb.br|| diretoria@ufpb.bropendoar:2018-10-31T17:14:58Biblioteca Digital de Teses e Dissertações da UFPB - Universidade Federal da Paraíba (UFPB)false
dc.title.none.fl_str_mv Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
title Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
spellingShingle Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
Ribeiro, Luzidelson Baracho
Ozônio
Levedura
Saccharomyces cerevisiae
Etanol
Ozone
Yeast
Ethanol
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA
title_short Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
title_full Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
title_fullStr Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
title_full_unstemmed Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
title_sort Fermentação alcoólica a partir de caldos ozonizados de diferentes etapas do processo da indústria sucroalcooleira
author Ribeiro, Luzidelson Baracho
author_facet Ribeiro, Luzidelson Baracho
author_role author
dc.contributor.none.fl_str_mv Santos, Sharline Florentino de Melo
http://lattes.cnpq.br/4846443214585734
Almeida, Andréa Farias de
http://lattes.cnpq.br/2478526289342309
dc.contributor.author.fl_str_mv Ribeiro, Luzidelson Baracho
dc.subject.por.fl_str_mv Ozônio
Levedura
Saccharomyces cerevisiae
Etanol
Ozone
Yeast
Ethanol
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA
topic Ozônio
Levedura
Saccharomyces cerevisiae
Etanol
Ozone
Yeast
Ethanol
CNPQ::ENGENHARIAS::ENGENHARIA QUIMICA
description Brazil is the world's largest producer of sugarcane, the largest producer and exporter of sugar and the second largest producer of ethanol. The most commonly used method for the clarification of sugarcane juice is the conventional one, where sulfur dioxide, which is a toxic and polluting gas, is used. In view of the requirements of the world market with regard to food safety, alternative technologies for broth treatment have been sought. Ozone is currently used by twelve plants in Brazil, among them the Monte Alegre Plant, which is the pioneer in this technology. The objective of this work was to verify the influence of the clarification of the cane juice by ozonation in alcoholic fermentation, from musts composed of broths of different stages of the industrial process: mixed broth, clarified broth, evaporated broth and final honey. The work was carried out in partnership with the Monte Alegre plant. The fermentations were conducted under temperature and orbital agitation at 32 °C and 150 rpm, and time of 12 hours. The broths were collected from the process, as well as the yeast, which was the same propagated in the plant. A physical-chemical characterization of the broths was carried out, the influence of the initial concentrations of the substrate in the yeast propagation process was verified, the influence of the initial concentrations of substrate and of the cells in the alcoholic fermentation, and the fermentation kinetics for the different types of musts. In the propagation study, an initial cell concentration of 2.0 g.L-1 was used, and the must with 10 °Brix substrate concentration presented the best results, for a time of 7 hours, with a cell concentration of 11.6 g.L-1. In order to verify the influence of the initial concentration of substrates and cells in the alcoholic fermentation, from factorial planning and response surface, a maximized ethanol production was obtained for substrate concentration ranges between 13 and 20 ºBrix and cell concentration between 24 and 34 g.L-1. The condition of 13 ºBrix and 30 g.L-1 was adopted for the study of the kinetics of ethanol production in the different musts. Analyzes of reducing sugars and ethanol were carried out and the results obtained for the rates of substrate consumption, in g.L1.h-1, were: 7.28 ± 2.3 for the mixed broth, 6.78 ± 1.2 for the clarified broth, 6.34 ± 1.4 for the evaporated broth and 7.32 ± 1.6 for the final honey. The yields in ethanol, in g.L-1.h-1, were: 2.93 ± 0.81 for the mixed broth, 2.70 ± 0.57 for the clarified broth, 2.50 ± 0.51 for the broth evaporated and 2.70 ± 0.49 for the final honey. Through the statistical analysis of the results, it can be concluded that the types of treatments used in the musts composition, as well as the clarification system by ozonation, did not significantly influence the alcoholic fermentation. The greatest variations were observed for the different days of production, which is related to the variations of the raw material processed and the oscillations of the industrial process.
publishDate 2017
dc.date.none.fl_str_mv 2017-08-31
2018-10-31T17:14:58Z
2018-10-18
2018-10-31T17:14:58Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
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dc.identifier.uri.fl_str_mv https://repositorio.ufpb.br/jspui/handle/123456789/12187
url https://repositorio.ufpb.br/jspui/handle/123456789/12187
dc.language.iso.fl_str_mv por
language por
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
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dc.publisher.none.fl_str_mv Universidade Federal da Paraíba
Brasil
Engenharia Química
Programa de Pós-Graduação em Engenharia Química
UFPB
publisher.none.fl_str_mv Universidade Federal da Paraíba
Brasil
Engenharia Química
Programa de Pós-Graduação em Engenharia Química
UFPB
dc.source.none.fl_str_mv reponame:Biblioteca Digital de Teses e Dissertações da UFPB
instname:Universidade Federal da Paraíba (UFPB)
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institution UFPB
reponame_str Biblioteca Digital de Teses e Dissertações da UFPB
collection Biblioteca Digital de Teses e Dissertações da UFPB
repository.name.fl_str_mv Biblioteca Digital de Teses e Dissertações da UFPB - Universidade Federal da Paraíba (UFPB)
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