Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
Autor(a) principal: | |
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Data de Publicação: | 2021 |
Outros Autores: | , , , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
DOI: | 10.1007/s00170-021-07826-5 |
Texto Completo: | http://dx.doi.org/10.1007/s00170-021-07826-5 http://hdl.handle.net/11449/229316 |
Resumo: | Technological advances and the development of new products make it increasingly necessary to seek to improve production means to meet the growing demand for equipment and consumer goods. In this sense, the molds enable the large-scale production of complex workpieces and equipment, which could hardly be manufactured through conventional machining. Also, the molds’ surface quality must be high to avoid deviations in the produced workpieces, being achieved through grinding. Thus, this work evaluates the performance of the VP50IM mold steel grinding process using feed rates of 0.25, 0.50, and 0.75 mm/min under the conventional lubrication method, comparing the results obtained with conventional wheels of white aluminum oxide, green silicon carbide, and white aluminum oxide and black silicon carbide grain tool. The comparison was made considering the results of surface roughness (Ra), roundness error, acoustic emission, G-ratio, diametrical wheel wear, tangential grinding force, grinding power, microhardness, microscopies, and grinding costs. The results’ analysis shows an advantage of using the green silicon carbide grinding wheel, which even in the worst scenario (0.75 mm/min) presented 14.83% less wear, 10.81% less acoustic emission, and consumed 10.18% less grinding power in comparison to the black silicon carbide wheel, with even better results when compared to the white aluminum oxide. Meanwhile, grinding with green silicon carbide wheel produced 9.88% lower surface roughness and 4.80% less roundness error in the worst condition when compared to the black silicon carbide tool. The machining costs with green silicon carbide were very close to those observed in the grinding with white aluminum oxide and the black silicon carbide, corroborating the grinding advantage of the VP50IM mold steel with a green silicon carbide wheel. |
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Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed ratesAluminum oxideBlack silicon carbideGreen silicon carbideGrindingMold steelTechnological advances and the development of new products make it increasingly necessary to seek to improve production means to meet the growing demand for equipment and consumer goods. In this sense, the molds enable the large-scale production of complex workpieces and equipment, which could hardly be manufactured through conventional machining. Also, the molds’ surface quality must be high to avoid deviations in the produced workpieces, being achieved through grinding. Thus, this work evaluates the performance of the VP50IM mold steel grinding process using feed rates of 0.25, 0.50, and 0.75 mm/min under the conventional lubrication method, comparing the results obtained with conventional wheels of white aluminum oxide, green silicon carbide, and white aluminum oxide and black silicon carbide grain tool. The comparison was made considering the results of surface roughness (Ra), roundness error, acoustic emission, G-ratio, diametrical wheel wear, tangential grinding force, grinding power, microhardness, microscopies, and grinding costs. The results’ analysis shows an advantage of using the green silicon carbide grinding wheel, which even in the worst scenario (0.75 mm/min) presented 14.83% less wear, 10.81% less acoustic emission, and consumed 10.18% less grinding power in comparison to the black silicon carbide wheel, with even better results when compared to the white aluminum oxide. Meanwhile, grinding with green silicon carbide wheel produced 9.88% lower surface roughness and 4.80% less roundness error in the worst condition when compared to the black silicon carbide tool. The machining costs with green silicon carbide were very close to those observed in the grinding with white aluminum oxide and the black silicon carbide, corroborating the grinding advantage of the VP50IM mold steel with a green silicon carbide wheel.Department of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Control and Industrial Processes Federal Institute of Paraná Jacarezinho campus, JacarezinhoDepartment of Electrical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Electrical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruUniversidade Estadual Paulista (UNESP)Jacarezinho campusda Silva, Andrigo Elisiario [UNESP]Cuesta, Jorge Luiz [UNESP]Lopes, José Claudio [UNESP]de Moraes, Douglas Lyra [UNESP]Garcia, Mateus Vinicius [UNESP]Ribeiro, Fernando Sabino Fontequede Mello, Hamilton José [UNESP]Sanchez, Luiz Eduardo De Angelo [UNESP]Aguiar, Paulo Roberto [UNESP]Bianchi, Eduardo Carlos [UNESP]2022-04-29T08:31:52Z2022-04-29T08:31:52Z2021-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1007/s00170-021-07826-5International Journal of Advanced Manufacturing Technology.1433-30150268-3768http://hdl.handle.net/11449/22931610.1007/s00170-021-07826-52-s2.0-85112463862Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:55:08Zoai:repositorio.unesp.br:11449/229316Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T23:31:03.766491Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
title |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
spellingShingle |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates da Silva, Andrigo Elisiario [UNESP] Aluminum oxide Black silicon carbide Green silicon carbide Grinding Mold steel da Silva, Andrigo Elisiario [UNESP] Aluminum oxide Black silicon carbide Green silicon carbide Grinding Mold steel |
title_short |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
title_full |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
title_fullStr |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
title_full_unstemmed |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
title_sort |
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates |
author |
da Silva, Andrigo Elisiario [UNESP] |
author_facet |
da Silva, Andrigo Elisiario [UNESP] da Silva, Andrigo Elisiario [UNESP] Cuesta, Jorge Luiz [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] Cuesta, Jorge Luiz [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Cuesta, Jorge Luiz [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (UNESP) Jacarezinho campus |
dc.contributor.author.fl_str_mv |
da Silva, Andrigo Elisiario [UNESP] Cuesta, Jorge Luiz [UNESP] Lopes, José Claudio [UNESP] de Moraes, Douglas Lyra [UNESP] Garcia, Mateus Vinicius [UNESP] Ribeiro, Fernando Sabino Fonteque de Mello, Hamilton José [UNESP] Sanchez, Luiz Eduardo De Angelo [UNESP] Aguiar, Paulo Roberto [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Aluminum oxide Black silicon carbide Green silicon carbide Grinding Mold steel |
topic |
Aluminum oxide Black silicon carbide Green silicon carbide Grinding Mold steel |
description |
Technological advances and the development of new products make it increasingly necessary to seek to improve production means to meet the growing demand for equipment and consumer goods. In this sense, the molds enable the large-scale production of complex workpieces and equipment, which could hardly be manufactured through conventional machining. Also, the molds’ surface quality must be high to avoid deviations in the produced workpieces, being achieved through grinding. Thus, this work evaluates the performance of the VP50IM mold steel grinding process using feed rates of 0.25, 0.50, and 0.75 mm/min under the conventional lubrication method, comparing the results obtained with conventional wheels of white aluminum oxide, green silicon carbide, and white aluminum oxide and black silicon carbide grain tool. The comparison was made considering the results of surface roughness (Ra), roundness error, acoustic emission, G-ratio, diametrical wheel wear, tangential grinding force, grinding power, microhardness, microscopies, and grinding costs. The results’ analysis shows an advantage of using the green silicon carbide grinding wheel, which even in the worst scenario (0.75 mm/min) presented 14.83% less wear, 10.81% less acoustic emission, and consumed 10.18% less grinding power in comparison to the black silicon carbide wheel, with even better results when compared to the white aluminum oxide. Meanwhile, grinding with green silicon carbide wheel produced 9.88% lower surface roughness and 4.80% less roundness error in the worst condition when compared to the black silicon carbide tool. The machining costs with green silicon carbide were very close to those observed in the grinding with white aluminum oxide and the black silicon carbide, corroborating the grinding advantage of the VP50IM mold steel with a green silicon carbide wheel. |
publishDate |
2021 |
dc.date.none.fl_str_mv |
2021-01-01 2022-04-29T08:31:52Z 2022-04-29T08:31:52Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-021-07826-5 International Journal of Advanced Manufacturing Technology. 1433-3015 0268-3768 http://hdl.handle.net/11449/229316 10.1007/s00170-021-07826-5 2-s2.0-85112463862 |
url |
http://dx.doi.org/10.1007/s00170-021-07826-5 http://hdl.handle.net/11449/229316 |
identifier_str_mv |
International Journal of Advanced Manufacturing Technology. 1433-3015 0268-3768 10.1007/s00170-021-07826-5 2-s2.0-85112463862 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1822182536987541504 |
dc.identifier.doi.none.fl_str_mv |
10.1007/s00170-021-07826-5 |