Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates

Detalhes bibliográficos
Autor(a) principal: da Silva, Andrigo Elisiario [UNESP]
Data de Publicação: 2021
Outros Autores: Cuesta, Jorge Luiz [UNESP], Lopes, José Claudio [UNESP], de Moraes, Douglas Lyra [UNESP], Garcia, Mateus Vinicius [UNESP], Ribeiro, Fernando Sabino Fonteque, de Mello, Hamilton José [UNESP], Sanchez, Luiz Eduardo De Angelo [UNESP], Aguiar, Paulo Roberto [UNESP], Bianchi, Eduardo Carlos [UNESP]
Tipo de documento: Artigo
Idioma: eng
Título da fonte: Repositório Institucional da UNESP
DOI: 10.1007/s00170-021-07826-5
Texto Completo: http://dx.doi.org/10.1007/s00170-021-07826-5
http://hdl.handle.net/11449/229316
Resumo: Technological advances and the development of new products make it increasingly necessary to seek to improve production means to meet the growing demand for equipment and consumer goods. In this sense, the molds enable the large-scale production of complex workpieces and equipment, which could hardly be manufactured through conventional machining. Also, the molds’ surface quality must be high to avoid deviations in the produced workpieces, being achieved through grinding. Thus, this work evaluates the performance of the VP50IM mold steel grinding process using feed rates of 0.25, 0.50, and 0.75 mm/min under the conventional lubrication method, comparing the results obtained with conventional wheels of white aluminum oxide, green silicon carbide, and white aluminum oxide and black silicon carbide grain tool. The comparison was made considering the results of surface roughness (Ra), roundness error, acoustic emission, G-ratio, diametrical wheel wear, tangential grinding force, grinding power, microhardness, microscopies, and grinding costs. The results’ analysis shows an advantage of using the green silicon carbide grinding wheel, which even in the worst scenario (0.75 mm/min) presented 14.83% less wear, 10.81% less acoustic emission, and consumed 10.18% less grinding power in comparison to the black silicon carbide wheel, with even better results when compared to the white aluminum oxide. Meanwhile, grinding with green silicon carbide wheel produced 9.88% lower surface roughness and 4.80% less roundness error in the worst condition when compared to the black silicon carbide tool. The machining costs with green silicon carbide were very close to those observed in the grinding with white aluminum oxide and the black silicon carbide, corroborating the grinding advantage of the VP50IM mold steel with a green silicon carbide wheel.
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spelling Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed ratesAluminum oxideBlack silicon carbideGreen silicon carbideGrindingMold steelTechnological advances and the development of new products make it increasingly necessary to seek to improve production means to meet the growing demand for equipment and consumer goods. In this sense, the molds enable the large-scale production of complex workpieces and equipment, which could hardly be manufactured through conventional machining. Also, the molds’ surface quality must be high to avoid deviations in the produced workpieces, being achieved through grinding. Thus, this work evaluates the performance of the VP50IM mold steel grinding process using feed rates of 0.25, 0.50, and 0.75 mm/min under the conventional lubrication method, comparing the results obtained with conventional wheels of white aluminum oxide, green silicon carbide, and white aluminum oxide and black silicon carbide grain tool. The comparison was made considering the results of surface roughness (Ra), roundness error, acoustic emission, G-ratio, diametrical wheel wear, tangential grinding force, grinding power, microhardness, microscopies, and grinding costs. The results’ analysis shows an advantage of using the green silicon carbide grinding wheel, which even in the worst scenario (0.75 mm/min) presented 14.83% less wear, 10.81% less acoustic emission, and consumed 10.18% less grinding power in comparison to the black silicon carbide wheel, with even better results when compared to the white aluminum oxide. Meanwhile, grinding with green silicon carbide wheel produced 9.88% lower surface roughness and 4.80% less roundness error in the worst condition when compared to the black silicon carbide tool. The machining costs with green silicon carbide were very close to those observed in the grinding with white aluminum oxide and the black silicon carbide, corroborating the grinding advantage of the VP50IM mold steel with a green silicon carbide wheel.Department of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Control and Industrial Processes Federal Institute of Paraná Jacarezinho campus, JacarezinhoDepartment of Electrical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Mechanical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruDepartment of Electrical Engineering São Paulo State University “Júlio de Mesquita Filho,” Bauru campus, BauruUniversidade Estadual Paulista (UNESP)Jacarezinho campusda Silva, Andrigo Elisiario [UNESP]Cuesta, Jorge Luiz [UNESP]Lopes, José Claudio [UNESP]de Moraes, Douglas Lyra [UNESP]Garcia, Mateus Vinicius [UNESP]Ribeiro, Fernando Sabino Fontequede Mello, Hamilton José [UNESP]Sanchez, Luiz Eduardo De Angelo [UNESP]Aguiar, Paulo Roberto [UNESP]Bianchi, Eduardo Carlos [UNESP]2022-04-29T08:31:52Z2022-04-29T08:31:52Z2021-01-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/articlehttp://dx.doi.org/10.1007/s00170-021-07826-5International Journal of Advanced Manufacturing Technology.1433-30150268-3768http://hdl.handle.net/11449/22931610.1007/s00170-021-07826-52-s2.0-85112463862Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:55:08Zoai:repositorio.unesp.br:11449/229316Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-05T23:31:03.766491Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false
dc.title.none.fl_str_mv Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
title Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
spellingShingle Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
da Silva, Andrigo Elisiario [UNESP]
Aluminum oxide
Black silicon carbide
Green silicon carbide
Grinding
Mold steel
da Silva, Andrigo Elisiario [UNESP]
Aluminum oxide
Black silicon carbide
Green silicon carbide
Grinding
Mold steel
title_short Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
title_full Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
title_fullStr Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
title_full_unstemmed Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
title_sort Grinding behavior of VP50IM steel using green and black silicon carbide compared to aluminum oxide wheel under different feed rates
author da Silva, Andrigo Elisiario [UNESP]
author_facet da Silva, Andrigo Elisiario [UNESP]
da Silva, Andrigo Elisiario [UNESP]
Cuesta, Jorge Luiz [UNESP]
Lopes, José Claudio [UNESP]
de Moraes, Douglas Lyra [UNESP]
Garcia, Mateus Vinicius [UNESP]
Ribeiro, Fernando Sabino Fonteque
de Mello, Hamilton José [UNESP]
Sanchez, Luiz Eduardo De Angelo [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
Cuesta, Jorge Luiz [UNESP]
Lopes, José Claudio [UNESP]
de Moraes, Douglas Lyra [UNESP]
Garcia, Mateus Vinicius [UNESP]
Ribeiro, Fernando Sabino Fonteque
de Mello, Hamilton José [UNESP]
Sanchez, Luiz Eduardo De Angelo [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
author_role author
author2 Cuesta, Jorge Luiz [UNESP]
Lopes, José Claudio [UNESP]
de Moraes, Douglas Lyra [UNESP]
Garcia, Mateus Vinicius [UNESP]
Ribeiro, Fernando Sabino Fonteque
de Mello, Hamilton José [UNESP]
Sanchez, Luiz Eduardo De Angelo [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
author2_role author
author
author
author
author
author
author
author
author
dc.contributor.none.fl_str_mv Universidade Estadual Paulista (UNESP)
Jacarezinho campus
dc.contributor.author.fl_str_mv da Silva, Andrigo Elisiario [UNESP]
Cuesta, Jorge Luiz [UNESP]
Lopes, José Claudio [UNESP]
de Moraes, Douglas Lyra [UNESP]
Garcia, Mateus Vinicius [UNESP]
Ribeiro, Fernando Sabino Fonteque
de Mello, Hamilton José [UNESP]
Sanchez, Luiz Eduardo De Angelo [UNESP]
Aguiar, Paulo Roberto [UNESP]
Bianchi, Eduardo Carlos [UNESP]
dc.subject.por.fl_str_mv Aluminum oxide
Black silicon carbide
Green silicon carbide
Grinding
Mold steel
topic Aluminum oxide
Black silicon carbide
Green silicon carbide
Grinding
Mold steel
description Technological advances and the development of new products make it increasingly necessary to seek to improve production means to meet the growing demand for equipment and consumer goods. In this sense, the molds enable the large-scale production of complex workpieces and equipment, which could hardly be manufactured through conventional machining. Also, the molds’ surface quality must be high to avoid deviations in the produced workpieces, being achieved through grinding. Thus, this work evaluates the performance of the VP50IM mold steel grinding process using feed rates of 0.25, 0.50, and 0.75 mm/min under the conventional lubrication method, comparing the results obtained with conventional wheels of white aluminum oxide, green silicon carbide, and white aluminum oxide and black silicon carbide grain tool. The comparison was made considering the results of surface roughness (Ra), roundness error, acoustic emission, G-ratio, diametrical wheel wear, tangential grinding force, grinding power, microhardness, microscopies, and grinding costs. The results’ analysis shows an advantage of using the green silicon carbide grinding wheel, which even in the worst scenario (0.75 mm/min) presented 14.83% less wear, 10.81% less acoustic emission, and consumed 10.18% less grinding power in comparison to the black silicon carbide wheel, with even better results when compared to the white aluminum oxide. Meanwhile, grinding with green silicon carbide wheel produced 9.88% lower surface roughness and 4.80% less roundness error in the worst condition when compared to the black silicon carbide tool. The machining costs with green silicon carbide were very close to those observed in the grinding with white aluminum oxide and the black silicon carbide, corroborating the grinding advantage of the VP50IM mold steel with a green silicon carbide wheel.
publishDate 2021
dc.date.none.fl_str_mv 2021-01-01
2022-04-29T08:31:52Z
2022-04-29T08:31:52Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv http://dx.doi.org/10.1007/s00170-021-07826-5
International Journal of Advanced Manufacturing Technology.
1433-3015
0268-3768
http://hdl.handle.net/11449/229316
10.1007/s00170-021-07826-5
2-s2.0-85112463862
url http://dx.doi.org/10.1007/s00170-021-07826-5
http://hdl.handle.net/11449/229316
identifier_str_mv International Journal of Advanced Manufacturing Technology.
1433-3015
0268-3768
10.1007/s00170-021-07826-5
2-s2.0-85112463862
dc.language.iso.fl_str_mv eng
language eng
dc.relation.none.fl_str_mv International Journal of Advanced Manufacturing Technology
dc.rights.driver.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.source.none.fl_str_mv Scopus
reponame:Repositório Institucional da UNESP
instname:Universidade Estadual Paulista (UNESP)
instacron:UNESP
instname_str Universidade Estadual Paulista (UNESP)
instacron_str UNESP
institution UNESP
reponame_str Repositório Institucional da UNESP
collection Repositório Institucional da UNESP
repository.name.fl_str_mv Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)
repository.mail.fl_str_mv
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dc.identifier.doi.none.fl_str_mv 10.1007/s00170-021-07826-5