Application of MQL with cooled air and wheel cleaning jet for greener grinding process
Autor(a) principal: | |
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Data de Publicação: | 2023 |
Outros Autores: | , , , , , , |
Tipo de documento: | Artigo |
Idioma: | eng |
Título da fonte: | Repositório Institucional da UNESP |
Texto Completo: | http://dx.doi.org/10.1007/s00170-022-10712-3 http://hdl.handle.net/11449/249514 |
Resumo: | Metalworking fluids (MWF) or flooded process based on mineral oil are widely used in industry, which is unsustainable and causes damage to employees and the environment, in addition to making up a significant part of the machining cost. On the other hand, abrasive machining methods, such as grinding, are increasingly used for their excellent finish and geometric precision but use large quantities of metalworking fluids. This work evaluates the alternative methods Minimum Lubricant Quantity (MQL), MQL + Cooled Air (CA), MQL + Wheel Cleaning Jet (WCJ), and MQL + Cooled WCJ in the grinding of AISI 4340 steel compared to the application of flooded process. Surface roughness, roundness error, G ratio, grinding power, specific energy, microhardness, cost per piece, and carbon emission tests were applied. From the results, MQL reduced the cost of grinding around 90% and carbon emission by 67% compared to grinding with flooded process. The MQL + CWCJ produced the best results of surface quality compared to other alternative techniques, significantly approaching the results of the flooded process. |
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Repositório Institucional da UNESP |
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Application of MQL with cooled air and wheel cleaning jet for greener grinding processCooled airCostEnergyGrindingMinimum quantity of lubricantWheel cleaning jetsMetalworking fluids (MWF) or flooded process based on mineral oil are widely used in industry, which is unsustainable and causes damage to employees and the environment, in addition to making up a significant part of the machining cost. On the other hand, abrasive machining methods, such as grinding, are increasingly used for their excellent finish and geometric precision but use large quantities of metalworking fluids. This work evaluates the alternative methods Minimum Lubricant Quantity (MQL), MQL + Cooled Air (CA), MQL + Wheel Cleaning Jet (WCJ), and MQL + Cooled WCJ in the grinding of AISI 4340 steel compared to the application of flooded process. Surface roughness, roundness error, G ratio, grinding power, specific energy, microhardness, cost per piece, and carbon emission tests were applied. From the results, MQL reduced the cost of grinding around 90% and carbon emission by 67% compared to grinding with flooded process. The MQL + CWCJ produced the best results of surface quality compared to other alternative techniques, significantly approaching the results of the flooded process.Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES)Conselho Nacional de Desenvolvimento Científico e Tecnológico (CNPq)Fundação de Amparo à Pesquisa do Estado de São Paulo (FAPESP)Department of Mechanical Engineering Sao Paulo State University – Unesp, SPDepartment of Mechanical Engineering Sao Paulo State University – Unesp, SPFAPESP: 2018/22661–2Universidade Estadual Paulista (UNESP)Daniel, Douglas Maiochi [UNESP]Moraes, Douglas Lyra de [UNESP]Garcia, Mateus Vinicius [UNESP]Lopes, José Claudio [UNESP]Rodriguez, Rafael Lemes [UNESP]Ribeiro, Fernando Sabino Fonteque [UNESP]Sanchez, Luiz Eduardo de Angelo [UNESP]Bianchi, Eduardo Carlos [UNESP]2023-07-29T16:01:47Z2023-07-29T16:01:47Z2023-03-01info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/article435-452http://dx.doi.org/10.1007/s00170-022-10712-3International Journal of Advanced Manufacturing Technology, v. 125, n. 1-2, p. 435-452, 2023.1433-30150268-3768http://hdl.handle.net/11449/24951410.1007/s00170-022-10712-32-s2.0-85144954946Scopusreponame:Repositório Institucional da UNESPinstname:Universidade Estadual Paulista (UNESP)instacron:UNESPengInternational Journal of Advanced Manufacturing Technologyinfo:eu-repo/semantics/openAccess2024-06-28T13:55:08Zoai:repositorio.unesp.br:11449/249514Repositório InstitucionalPUBhttp://repositorio.unesp.br/oai/requestopendoar:29462024-08-06T00:03:07.890978Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP)false |
dc.title.none.fl_str_mv |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
title |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
spellingShingle |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process Daniel, Douglas Maiochi [UNESP] Cooled air Cost Energy Grinding Minimum quantity of lubricant Wheel cleaning jets |
title_short |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
title_full |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
title_fullStr |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
title_full_unstemmed |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
title_sort |
Application of MQL with cooled air and wheel cleaning jet for greener grinding process |
author |
Daniel, Douglas Maiochi [UNESP] |
author_facet |
Daniel, Douglas Maiochi [UNESP] Moraes, Douglas Lyra de [UNESP] Garcia, Mateus Vinicius [UNESP] Lopes, José Claudio [UNESP] Rodriguez, Rafael Lemes [UNESP] Ribeiro, Fernando Sabino Fonteque [UNESP] Sanchez, Luiz Eduardo de Angelo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author_role |
author |
author2 |
Moraes, Douglas Lyra de [UNESP] Garcia, Mateus Vinicius [UNESP] Lopes, José Claudio [UNESP] Rodriguez, Rafael Lemes [UNESP] Ribeiro, Fernando Sabino Fonteque [UNESP] Sanchez, Luiz Eduardo de Angelo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
author2_role |
author author author author author author author |
dc.contributor.none.fl_str_mv |
Universidade Estadual Paulista (UNESP) |
dc.contributor.author.fl_str_mv |
Daniel, Douglas Maiochi [UNESP] Moraes, Douglas Lyra de [UNESP] Garcia, Mateus Vinicius [UNESP] Lopes, José Claudio [UNESP] Rodriguez, Rafael Lemes [UNESP] Ribeiro, Fernando Sabino Fonteque [UNESP] Sanchez, Luiz Eduardo de Angelo [UNESP] Bianchi, Eduardo Carlos [UNESP] |
dc.subject.por.fl_str_mv |
Cooled air Cost Energy Grinding Minimum quantity of lubricant Wheel cleaning jets |
topic |
Cooled air Cost Energy Grinding Minimum quantity of lubricant Wheel cleaning jets |
description |
Metalworking fluids (MWF) or flooded process based on mineral oil are widely used in industry, which is unsustainable and causes damage to employees and the environment, in addition to making up a significant part of the machining cost. On the other hand, abrasive machining methods, such as grinding, are increasingly used for their excellent finish and geometric precision but use large quantities of metalworking fluids. This work evaluates the alternative methods Minimum Lubricant Quantity (MQL), MQL + Cooled Air (CA), MQL + Wheel Cleaning Jet (WCJ), and MQL + Cooled WCJ in the grinding of AISI 4340 steel compared to the application of flooded process. Surface roughness, roundness error, G ratio, grinding power, specific energy, microhardness, cost per piece, and carbon emission tests were applied. From the results, MQL reduced the cost of grinding around 90% and carbon emission by 67% compared to grinding with flooded process. The MQL + CWCJ produced the best results of surface quality compared to other alternative techniques, significantly approaching the results of the flooded process. |
publishDate |
2023 |
dc.date.none.fl_str_mv |
2023-07-29T16:01:47Z 2023-07-29T16:01:47Z 2023-03-01 |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
http://dx.doi.org/10.1007/s00170-022-10712-3 International Journal of Advanced Manufacturing Technology, v. 125, n. 1-2, p. 435-452, 2023. 1433-3015 0268-3768 http://hdl.handle.net/11449/249514 10.1007/s00170-022-10712-3 2-s2.0-85144954946 |
url |
http://dx.doi.org/10.1007/s00170-022-10712-3 http://hdl.handle.net/11449/249514 |
identifier_str_mv |
International Journal of Advanced Manufacturing Technology, v. 125, n. 1-2, p. 435-452, 2023. 1433-3015 0268-3768 10.1007/s00170-022-10712-3 2-s2.0-85144954946 |
dc.language.iso.fl_str_mv |
eng |
language |
eng |
dc.relation.none.fl_str_mv |
International Journal of Advanced Manufacturing Technology |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
435-452 |
dc.source.none.fl_str_mv |
Scopus reponame:Repositório Institucional da UNESP instname:Universidade Estadual Paulista (UNESP) instacron:UNESP |
instname_str |
Universidade Estadual Paulista (UNESP) |
instacron_str |
UNESP |
institution |
UNESP |
reponame_str |
Repositório Institucional da UNESP |
collection |
Repositório Institucional da UNESP |
repository.name.fl_str_mv |
Repositório Institucional da UNESP - Universidade Estadual Paulista (UNESP) |
repository.mail.fl_str_mv |
|
_version_ |
1808129577261727744 |