Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR

Detalhes bibliográficos
Autor(a) principal: Fuglini, Maria Elisa Ximarelli
Data de Publicação: 2024
Outros Autores: Budeiz, Geovana Bellato de Malta, dos Santos Filho, Vitor Hugo
Tipo de documento: Artigo
Idioma: por
eng
spa
Título da fonte: Brazilian Journal of Production Engineering
Texto Completo: https://periodicos.ufes.br/bjpe/article/view/43727
Resumo: This study aimed to implement inventory management techniques in order to optimize the spare parts warehouse of a chemical industry located in the municipality of Ortigueira - PR. As a methodology, a physical inventory of the company's critical materials was carried out, evaluating the accuracy by implementing the ABC curve method and a continuous review model of materials, determining from the variables, some indicators, such as: Lead Time, average demand, service level, standard deviation and safety stocks for each Stock Keep Unit (SKU). After applying the inventory, there was a divergence of 16% between system and physical, having a high-cost impact for the company, since, after the ABC classification of the materials, it was verified that the materials classified as A, represented 64% in monetary value for the warehouse. Therefore, the safety stock was defined for the 125 inventoried SKUs, obtaining different stocks, due to the Lead Time and average demand being different for the materials. With this, the study presents a new model of inventory management, based on techniques capable of reducing costs for the company.
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spelling Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PRImplementación de técnicas de gestión de inventario para optimizar un almacén de repuestos en una industria química ubicada en el municipio de Ortigueira - PRImplantação de técnicas de gestão de estoque para otimização de um almoxarifado de spare parts de uma indústria química localizada no município de Ortigueira – PRGestão de EstoqueModelo de Revisão ContínuaClassificação ABCEstoque de SegurançaInventory ManagementContinuous Review ModelABC ClassificationSafety StockLa Gestión del InventarioModelo de Revisión ContinuaClasificación ABCStock de SeguridadThis study aimed to implement inventory management techniques in order to optimize the spare parts warehouse of a chemical industry located in the municipality of Ortigueira - PR. As a methodology, a physical inventory of the company's critical materials was carried out, evaluating the accuracy by implementing the ABC curve method and a continuous review model of materials, determining from the variables, some indicators, such as: Lead Time, average demand, service level, standard deviation and safety stocks for each Stock Keep Unit (SKU). After applying the inventory, there was a divergence of 16% between system and physical, having a high-cost impact for the company, since, after the ABC classification of the materials, it was verified that the materials classified as A, represented 64% in monetary value for the warehouse. Therefore, the safety stock was defined for the 125 inventoried SKUs, obtaining different stocks, due to the Lead Time and average demand being different for the materials. With this, the study presents a new model of inventory management, based on techniques capable of reducing costs for the company.Este estudio tuvo como objetivo implementar técnicas de gestión de inventario con el fin de optimizar el almacén de repuestos de una industria química ubicada en el municipio de Ortigueira - PR. Como metodología se realizó un inventario físico de los materiales críticos de la empresa, evaluando la precisión implementando el método de la curva ABC y un modelo de revisión continua de materiales, determinando a partir de las variables, algunos indicadores, tales como: Lead Time, demanda promedio, Nivel de servicio, desviación estándar y existencias de seguridad para cada Unidad de Mantenimiento de Stock (SKU). Luego de la aplicación del inventario, se presentó una divergencia del 16% entre sistema y físico, teniendo un alto impacto en costos para la empresa, ya que, luego de la clasificación ABC de los materiales, se verificó que los materiales clasificados como A, representaban el 64% en valor monetario para el almacén. Por lo tanto, se definió el stock de seguridad para los 125 SKUs inventariados, obteniendo diferentes stocks, debido a que el Lead Time y la demanda promedio son diferentes para los materiales. Con esto, el estudio presenta un nuevo modelo de gestión de inventarios, basado en técnicas capaces de reducir costos para la empresa.O presente estudo teve por objetivo implementar técnicas de gestão de estoque visando otimizar o almoxarifado de spare parts de uma indústria química localizada no município de Ortigueira – PR. Como metodologia, foi realizado o inventário físico dos materiais críticos da empresa, avaliando a acuracidade, implementado o método de curva ABC e modelo de revisão contínua dos materiais, determinando a partir das variáveis, alguns indicadores, como Lead Time, demanda média, desvio padrão, nível de serviço e estoques de segurança para cada Unidade de Manutenção de Estoque (SKU). Após a aplicação do inventário, verificou-se divergência de 16% entre sistema e físico tendo impacto de alto custo para a empresa, visto que, após a classificação ABC dos materiais, verificou-se que os materiais classificados como A, representavam 64% em valor monetário para o almoxarifado. Logo, foi definido o estoque de segurança para os 125 SKU inventariados, obtendo estoques diferentes, devido Lead Time e demanda média, serem diferentes para os materiais. Com isso, o estudo apresenta um novo modelo de gestão de estoque, a partir de técnicas capazes de reduzir custos para a empresa.Universidade Federal do Espírito Santo - UFES2024-04-06info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionArtigo avaliado pelos paresapplication/pdfaudio/mpegaudio/mpegimage/pngimage/pngimage/pnghttps://periodicos.ufes.br/bjpe/article/view/4372710.47456/bjpe.v10i2.43727Brazilian Journal of Production Engineering; Vol. 10 No. 2 (2024): Regular Issue (April - June) *Publication Articles Continuous Flow*; 29-44Brazilian Journal of Production Engineering; Vol. 10 Núm. 2 (2024): Edición regular (abril - junio) *Artículos de publicación Flujo continuo*; 29-44Brazilian Journal of Production Engineering; v. 10 n. 2 (2024): Número Regular (Abril - Junho) *Publicação Artigos Fluxo Contínuo*; 29-442447-558010.47456/bjpe.v10i2reponame:Brazilian Journal of Production Engineeringinstname:Universidade Federal do Espírito Santo (UFES)instacron:UFESporengspahttps://periodicos.ufes.br/bjpe/article/view/43727/29816https://periodicos.ufes.br/bjpe/article/view/43727/29817https://periodicos.ufes.br/bjpe/article/view/43727/29818https://periodicos.ufes.br/bjpe/article/view/43727/29813https://periodicos.ufes.br/bjpe/article/view/43727/29814https://periodicos.ufes.br/bjpe/article/view/43727/29815https://periodicos.ufes.br/bjpe/article/view/43727/29870https://periodicos.ufes.br/bjpe/article/view/43727/29819Copyright (c) 2024 Brazilian Journal of Production Engineeringhttps://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessFuglini, Maria Elisa XimarelliBudeiz, Geovana Bellato de Maltados Santos Filho, Vitor Hugo2024-04-15T13:41:52Zoai:periodicos.ufes.br:article/43727Revistahttps://periodicos.ufes.br/bjpePUBhttps://periodicos.ufes.br/bjpe/oairodrigo.r.freitas@ufes.br2447-55802447-5580opendoar:2024-04-15T13:41:52Brazilian Journal of Production Engineering - Universidade Federal do Espírito Santo (UFES)false
dc.title.none.fl_str_mv Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
Implementación de técnicas de gestión de inventario para optimizar un almacén de repuestos en una industria química ubicada en el municipio de Ortigueira - PR
Implantação de técnicas de gestão de estoque para otimização de um almoxarifado de spare parts de uma indústria química localizada no município de Ortigueira – PR
title Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
spellingShingle Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
Fuglini, Maria Elisa Ximarelli
Gestão de Estoque
Modelo de Revisão Contínua
Classificação ABC
Estoque de Segurança
Inventory Management
Continuous Review Model
ABC Classification
Safety Stock
La Gestión del Inventario
Modelo de Revisión Continua
Clasificación ABC
Stock de Seguridad
title_short Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
title_full Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
title_fullStr Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
title_full_unstemmed Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
title_sort Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
author Fuglini, Maria Elisa Ximarelli
author_facet Fuglini, Maria Elisa Ximarelli
Budeiz, Geovana Bellato de Malta
dos Santos Filho, Vitor Hugo
author_role author
author2 Budeiz, Geovana Bellato de Malta
dos Santos Filho, Vitor Hugo
author2_role author
author
dc.contributor.author.fl_str_mv Fuglini, Maria Elisa Ximarelli
Budeiz, Geovana Bellato de Malta
dos Santos Filho, Vitor Hugo
dc.subject.por.fl_str_mv Gestão de Estoque
Modelo de Revisão Contínua
Classificação ABC
Estoque de Segurança
Inventory Management
Continuous Review Model
ABC Classification
Safety Stock
La Gestión del Inventario
Modelo de Revisión Continua
Clasificación ABC
Stock de Seguridad
topic Gestão de Estoque
Modelo de Revisão Contínua
Classificação ABC
Estoque de Segurança
Inventory Management
Continuous Review Model
ABC Classification
Safety Stock
La Gestión del Inventario
Modelo de Revisión Continua
Clasificación ABC
Stock de Seguridad
description This study aimed to implement inventory management techniques in order to optimize the spare parts warehouse of a chemical industry located in the municipality of Ortigueira - PR. As a methodology, a physical inventory of the company's critical materials was carried out, evaluating the accuracy by implementing the ABC curve method and a continuous review model of materials, determining from the variables, some indicators, such as: Lead Time, average demand, service level, standard deviation and safety stocks for each Stock Keep Unit (SKU). After applying the inventory, there was a divergence of 16% between system and physical, having a high-cost impact for the company, since, after the ABC classification of the materials, it was verified that the materials classified as A, represented 64% in monetary value for the warehouse. Therefore, the safety stock was defined for the 125 inventoried SKUs, obtaining different stocks, due to the Lead Time and average demand being different for the materials. With this, the study presents a new model of inventory management, based on techniques capable of reducing costs for the company.
publishDate 2024
dc.date.none.fl_str_mv 2024-04-06
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
Artigo avaliado pelos pares
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://periodicos.ufes.br/bjpe/article/view/43727
10.47456/bjpe.v10i2.43727
url https://periodicos.ufes.br/bjpe/article/view/43727
identifier_str_mv 10.47456/bjpe.v10i2.43727
dc.language.iso.fl_str_mv por
eng
spa
language por
eng
spa
dc.relation.none.fl_str_mv https://periodicos.ufes.br/bjpe/article/view/43727/29816
https://periodicos.ufes.br/bjpe/article/view/43727/29817
https://periodicos.ufes.br/bjpe/article/view/43727/29818
https://periodicos.ufes.br/bjpe/article/view/43727/29813
https://periodicos.ufes.br/bjpe/article/view/43727/29814
https://periodicos.ufes.br/bjpe/article/view/43727/29815
https://periodicos.ufes.br/bjpe/article/view/43727/29870
https://periodicos.ufes.br/bjpe/article/view/43727/29819
dc.rights.driver.fl_str_mv Copyright (c) 2024 Brazilian Journal of Production Engineering
https://creativecommons.org/licenses/by-nc-sa/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2024 Brazilian Journal of Production Engineering
https://creativecommons.org/licenses/by-nc-sa/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
audio/mpeg
audio/mpeg
image/png
image/png
image/png
dc.publisher.none.fl_str_mv Universidade Federal do Espírito Santo - UFES
publisher.none.fl_str_mv Universidade Federal do Espírito Santo - UFES
dc.source.none.fl_str_mv Brazilian Journal of Production Engineering; Vol. 10 No. 2 (2024): Regular Issue (April - June) *Publication Articles Continuous Flow*; 29-44
Brazilian Journal of Production Engineering; Vol. 10 Núm. 2 (2024): Edición regular (abril - junio) *Artículos de publicación Flujo continuo*; 29-44
Brazilian Journal of Production Engineering; v. 10 n. 2 (2024): Número Regular (Abril - Junho) *Publicação Artigos Fluxo Contínuo*; 29-44
2447-5580
10.47456/bjpe.v10i2
reponame:Brazilian Journal of Production Engineering
instname:Universidade Federal do Espírito Santo (UFES)
instacron:UFES
instname_str Universidade Federal do Espírito Santo (UFES)
instacron_str UFES
institution UFES
reponame_str Brazilian Journal of Production Engineering
collection Brazilian Journal of Production Engineering
repository.name.fl_str_mv Brazilian Journal of Production Engineering - Universidade Federal do Espírito Santo (UFES)
repository.mail.fl_str_mv rodrigo.r.freitas@ufes.br
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