Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR
Autor(a) principal: | |
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Data de Publicação: | 2024 |
Outros Autores: | , |
Tipo de documento: | Artigo |
Idioma: | por eng spa |
Título da fonte: | Brazilian Journal of Production Engineering |
Texto Completo: | https://periodicos.ufes.br/bjpe/article/view/43727 |
Resumo: | This study aimed to implement inventory management techniques in order to optimize the spare parts warehouse of a chemical industry located in the municipality of Ortigueira - PR. As a methodology, a physical inventory of the company's critical materials was carried out, evaluating the accuracy by implementing the ABC curve method and a continuous review model of materials, determining from the variables, some indicators, such as: Lead Time, average demand, service level, standard deviation and safety stocks for each Stock Keep Unit (SKU). After applying the inventory, there was a divergence of 16% between system and physical, having a high-cost impact for the company, since, after the ABC classification of the materials, it was verified that the materials classified as A, represented 64% in monetary value for the warehouse. Therefore, the safety stock was defined for the 125 inventoried SKUs, obtaining different stocks, due to the Lead Time and average demand being different for the materials. With this, the study presents a new model of inventory management, based on techniques capable of reducing costs for the company. |
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Brazilian Journal of Production Engineering |
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Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PRImplementación de técnicas de gestión de inventario para optimizar un almacén de repuestos en una industria química ubicada en el municipio de Ortigueira - PRImplantação de técnicas de gestão de estoque para otimização de um almoxarifado de spare parts de uma indústria química localizada no município de Ortigueira – PRGestão de EstoqueModelo de Revisão ContínuaClassificação ABCEstoque de SegurançaInventory ManagementContinuous Review ModelABC ClassificationSafety StockLa Gestión del InventarioModelo de Revisión ContinuaClasificación ABCStock de SeguridadThis study aimed to implement inventory management techniques in order to optimize the spare parts warehouse of a chemical industry located in the municipality of Ortigueira - PR. As a methodology, a physical inventory of the company's critical materials was carried out, evaluating the accuracy by implementing the ABC curve method and a continuous review model of materials, determining from the variables, some indicators, such as: Lead Time, average demand, service level, standard deviation and safety stocks for each Stock Keep Unit (SKU). After applying the inventory, there was a divergence of 16% between system and physical, having a high-cost impact for the company, since, after the ABC classification of the materials, it was verified that the materials classified as A, represented 64% in monetary value for the warehouse. Therefore, the safety stock was defined for the 125 inventoried SKUs, obtaining different stocks, due to the Lead Time and average demand being different for the materials. With this, the study presents a new model of inventory management, based on techniques capable of reducing costs for the company.Este estudio tuvo como objetivo implementar técnicas de gestión de inventario con el fin de optimizar el almacén de repuestos de una industria química ubicada en el municipio de Ortigueira - PR. Como metodología se realizó un inventario físico de los materiales críticos de la empresa, evaluando la precisión implementando el método de la curva ABC y un modelo de revisión continua de materiales, determinando a partir de las variables, algunos indicadores, tales como: Lead Time, demanda promedio, Nivel de servicio, desviación estándar y existencias de seguridad para cada Unidad de Mantenimiento de Stock (SKU). Luego de la aplicación del inventario, se presentó una divergencia del 16% entre sistema y físico, teniendo un alto impacto en costos para la empresa, ya que, luego de la clasificación ABC de los materiales, se verificó que los materiales clasificados como A, representaban el 64% en valor monetario para el almacén. Por lo tanto, se definió el stock de seguridad para los 125 SKUs inventariados, obteniendo diferentes stocks, debido a que el Lead Time y la demanda promedio son diferentes para los materiales. Con esto, el estudio presenta un nuevo modelo de gestión de inventarios, basado en técnicas capaces de reducir costos para la empresa.O presente estudo teve por objetivo implementar técnicas de gestão de estoque visando otimizar o almoxarifado de spare parts de uma indústria química localizada no município de Ortigueira – PR. Como metodologia, foi realizado o inventário físico dos materiais críticos da empresa, avaliando a acuracidade, implementado o método de curva ABC e modelo de revisão contínua dos materiais, determinando a partir das variáveis, alguns indicadores, como Lead Time, demanda média, desvio padrão, nível de serviço e estoques de segurança para cada Unidade de Manutenção de Estoque (SKU). Após a aplicação do inventário, verificou-se divergência de 16% entre sistema e físico tendo impacto de alto custo para a empresa, visto que, após a classificação ABC dos materiais, verificou-se que os materiais classificados como A, representavam 64% em valor monetário para o almoxarifado. Logo, foi definido o estoque de segurança para os 125 SKU inventariados, obtendo estoques diferentes, devido Lead Time e demanda média, serem diferentes para os materiais. Com isso, o estudo apresenta um novo modelo de gestão de estoque, a partir de técnicas capazes de reduzir custos para a empresa.Universidade Federal do Espírito Santo - UFES2024-04-06info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionArtigo avaliado pelos paresapplication/pdfaudio/mpegaudio/mpegimage/pngimage/pngimage/pnghttps://periodicos.ufes.br/bjpe/article/view/4372710.47456/bjpe.v10i2.43727Brazilian Journal of Production Engineering; Vol. 10 No. 2 (2024): Regular Issue (April - June) *Publication Articles Continuous Flow*; 29-44Brazilian Journal of Production Engineering; Vol. 10 Núm. 2 (2024): Edición regular (abril - junio) *Artículos de publicación Flujo continuo*; 29-44Brazilian Journal of Production Engineering; v. 10 n. 2 (2024): Número Regular (Abril - Junho) *Publicação Artigos Fluxo Contínuo*; 29-442447-558010.47456/bjpe.v10i2reponame:Brazilian Journal of Production Engineeringinstname:Universidade Federal do Espírito Santo (UFES)instacron:UFESporengspahttps://periodicos.ufes.br/bjpe/article/view/43727/29816https://periodicos.ufes.br/bjpe/article/view/43727/29817https://periodicos.ufes.br/bjpe/article/view/43727/29818https://periodicos.ufes.br/bjpe/article/view/43727/29813https://periodicos.ufes.br/bjpe/article/view/43727/29814https://periodicos.ufes.br/bjpe/article/view/43727/29815https://periodicos.ufes.br/bjpe/article/view/43727/29870https://periodicos.ufes.br/bjpe/article/view/43727/29819Copyright (c) 2024 Brazilian Journal of Production Engineeringhttps://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessFuglini, Maria Elisa XimarelliBudeiz, Geovana Bellato de Maltados Santos Filho, Vitor Hugo2024-04-15T13:41:52Zoai:periodicos.ufes.br:article/43727Revistahttps://periodicos.ufes.br/bjpePUBhttps://periodicos.ufes.br/bjpe/oairodrigo.r.freitas@ufes.br2447-55802447-5580opendoar:2024-04-15T13:41:52Brazilian Journal of Production Engineering - Universidade Federal do Espírito Santo (UFES)false |
dc.title.none.fl_str_mv |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR Implementación de técnicas de gestión de inventario para optimizar un almacén de repuestos en una industria química ubicada en el municipio de Ortigueira - PR Implantação de técnicas de gestão de estoque para otimização de um almoxarifado de spare parts de uma indústria química localizada no município de Ortigueira – PR |
title |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR |
spellingShingle |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR Fuglini, Maria Elisa Ximarelli Gestão de Estoque Modelo de Revisão Contínua Classificação ABC Estoque de Segurança Inventory Management Continuous Review Model ABC Classification Safety Stock La Gestión del Inventario Modelo de Revisión Continua Clasificación ABC Stock de Seguridad |
title_short |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR |
title_full |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR |
title_fullStr |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR |
title_full_unstemmed |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR |
title_sort |
Implementation of inventory management techniques to optimize a spare parts warehouse in a chemical industry located in the municipality of Ortigueira - PR |
author |
Fuglini, Maria Elisa Ximarelli |
author_facet |
Fuglini, Maria Elisa Ximarelli Budeiz, Geovana Bellato de Malta dos Santos Filho, Vitor Hugo |
author_role |
author |
author2 |
Budeiz, Geovana Bellato de Malta dos Santos Filho, Vitor Hugo |
author2_role |
author author |
dc.contributor.author.fl_str_mv |
Fuglini, Maria Elisa Ximarelli Budeiz, Geovana Bellato de Malta dos Santos Filho, Vitor Hugo |
dc.subject.por.fl_str_mv |
Gestão de Estoque Modelo de Revisão Contínua Classificação ABC Estoque de Segurança Inventory Management Continuous Review Model ABC Classification Safety Stock La Gestión del Inventario Modelo de Revisión Continua Clasificación ABC Stock de Seguridad |
topic |
Gestão de Estoque Modelo de Revisão Contínua Classificação ABC Estoque de Segurança Inventory Management Continuous Review Model ABC Classification Safety Stock La Gestión del Inventario Modelo de Revisión Continua Clasificación ABC Stock de Seguridad |
description |
This study aimed to implement inventory management techniques in order to optimize the spare parts warehouse of a chemical industry located in the municipality of Ortigueira - PR. As a methodology, a physical inventory of the company's critical materials was carried out, evaluating the accuracy by implementing the ABC curve method and a continuous review model of materials, determining from the variables, some indicators, such as: Lead Time, average demand, service level, standard deviation and safety stocks for each Stock Keep Unit (SKU). After applying the inventory, there was a divergence of 16% between system and physical, having a high-cost impact for the company, since, after the ABC classification of the materials, it was verified that the materials classified as A, represented 64% in monetary value for the warehouse. Therefore, the safety stock was defined for the 125 inventoried SKUs, obtaining different stocks, due to the Lead Time and average demand being different for the materials. With this, the study presents a new model of inventory management, based on techniques capable of reducing costs for the company. |
publishDate |
2024 |
dc.date.none.fl_str_mv |
2024-04-06 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion Artigo avaliado pelos pares |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://periodicos.ufes.br/bjpe/article/view/43727 10.47456/bjpe.v10i2.43727 |
url |
https://periodicos.ufes.br/bjpe/article/view/43727 |
identifier_str_mv |
10.47456/bjpe.v10i2.43727 |
dc.language.iso.fl_str_mv |
por eng spa |
language |
por eng spa |
dc.relation.none.fl_str_mv |
https://periodicos.ufes.br/bjpe/article/view/43727/29816 https://periodicos.ufes.br/bjpe/article/view/43727/29817 https://periodicos.ufes.br/bjpe/article/view/43727/29818 https://periodicos.ufes.br/bjpe/article/view/43727/29813 https://periodicos.ufes.br/bjpe/article/view/43727/29814 https://periodicos.ufes.br/bjpe/article/view/43727/29815 https://periodicos.ufes.br/bjpe/article/view/43727/29870 https://periodicos.ufes.br/bjpe/article/view/43727/29819 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2024 Brazilian Journal of Production Engineering https://creativecommons.org/licenses/by-nc-sa/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2024 Brazilian Journal of Production Engineering https://creativecommons.org/licenses/by-nc-sa/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf audio/mpeg audio/mpeg image/png image/png image/png |
dc.publisher.none.fl_str_mv |
Universidade Federal do Espírito Santo - UFES |
publisher.none.fl_str_mv |
Universidade Federal do Espírito Santo - UFES |
dc.source.none.fl_str_mv |
Brazilian Journal of Production Engineering; Vol. 10 No. 2 (2024): Regular Issue (April - June) *Publication Articles Continuous Flow*; 29-44 Brazilian Journal of Production Engineering; Vol. 10 Núm. 2 (2024): Edición regular (abril - junio) *Artículos de publicación Flujo continuo*; 29-44 Brazilian Journal of Production Engineering; v. 10 n. 2 (2024): Número Regular (Abril - Junho) *Publicação Artigos Fluxo Contínuo*; 29-44 2447-5580 10.47456/bjpe.v10i2 reponame:Brazilian Journal of Production Engineering instname:Universidade Federal do Espírito Santo (UFES) instacron:UFES |
instname_str |
Universidade Federal do Espírito Santo (UFES) |
instacron_str |
UFES |
institution |
UFES |
reponame_str |
Brazilian Journal of Production Engineering |
collection |
Brazilian Journal of Production Engineering |
repository.name.fl_str_mv |
Brazilian Journal of Production Engineering - Universidade Federal do Espírito Santo (UFES) |
repository.mail.fl_str_mv |
rodrigo.r.freitas@ufes.br |
_version_ |
1797047318650814464 |