Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry

Detalhes bibliográficos
Autor(a) principal: BERNARDO, DESIRÉE BRIDGITT DE FRANÇA
Data de Publicação: 2023
Outros Autores: SILVA, GUSTAVO HENRIQUE DANIEL SANTOS, SILVA, ELISANDRA RABÊLO DA, CAMELO, MARTESON CRISTIANO DOS SANTOS, ROSAL, ANDREA GALINDO CARNEIRO, DA SILVA, SUZANA PEDROZA
Tipo de documento: Artigo
Idioma: por
Título da fonte: Revista Geama
Texto Completo: https://www.journals.ufrpe.br/index.php/geama/article/view/6085
Resumo: The objective of this work was to apply Ishikawa and Pareto diagrams to monitor the water treatment plant (WTP) of a dairy industry, aiming to identify and reduce errors that result in non-compliance with water potability standards, as required by current legislation. The work was divided into four stages: monitoring (6 months), evaluation and identification of non-compliance causes, and proposal of possible solutions. The monitoring revealed that the pH parameter had the highest degree of compliance, while residual chlorine showed the lowest percentage. The overall efficiency of the WTP was classified as an alert state, at 64.04%. The Ishikawa diagram identified the top 20 causes, and according to the Pareto diagram, resolving the first 6 causes would result in a reduction of approximately 52% in non-compliance. Consequently, it was possible to identify the factors responsible for non-compliance in water treatment and establish an ideal order of resolution for the identified causes. Furthermore, the parameters most affected by these factors could be identified. Therefore, it is necessary to implement improvements in the WTP through corrective action planning and resolution of the factors indicated in the Ishikawa and Pareto diagrams.
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spelling Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry Aplicação do controle estatístico de processo no monitoramento da estação de tratamento de água de uma indústria de laticíniosÁgua industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água.Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability.The objective of this work was to apply Ishikawa and Pareto diagrams to monitor the water treatment plant (WTP) of a dairy industry, aiming to identify and reduce errors that result in non-compliance with water potability standards, as required by current legislation. The work was divided into four stages: monitoring (6 months), evaluation and identification of non-compliance causes, and proposal of possible solutions. The monitoring revealed that the pH parameter had the highest degree of compliance, while residual chlorine showed the lowest percentage. The overall efficiency of the WTP was classified as an alert state, at 64.04%. The Ishikawa diagram identified the top 20 causes, and according to the Pareto diagram, resolving the first 6 causes would result in a reduction of approximately 52% in non-compliance. Consequently, it was possible to identify the factors responsible for non-compliance in water treatment and establish an ideal order of resolution for the identified causes. Furthermore, the parameters most affected by these factors could be identified. Therefore, it is necessary to implement improvements in the WTP through corrective action planning and resolution of the factors indicated in the Ishikawa and Pareto diagrams.O objetivo deste trabalho consistiu na aplicação dos diagramas de Ishikawa e de Pareto para monitorar a estação de tratamento de água (ETA) de uma indústria de laticínios, com o intuito de identificar e reduzir erros que causam não conformidades nos padrões de potabilidade da água. O trabalho foi dividido em 4 etapas: monitoramento (6 meses), avaliação e identificação das causas das não conformidades e, proposição de soluções possíveis. O monitoramento revelou que o parâmetro pH apresentou o maior grau de conformidade, enquanto o residual de cloro demonstrou o menor percentual. A eficiência geral da ETA (64,04%) foi classificada como estado de alerta. O diagrama de Ishikawa identificou 20 principais causas e o diagrama de Pareto indicou que a resolução das 6 primeiras causas reduzirá aproximadamente 52% das não conformidades. Foi possível identificar os fatores relacionados à mão de obra, material, métodos, meio ambiente, máquina e medição, responsáveis pelas não conformidades no tratamento e nos parâmetros físico-químicos da água tratada. Portanto, é necessário implementar melhorias na ETA através do planejamento de ações corretivas como treinamento aos colaboradores, seguindo a resolução dos fatores indicados nos diagramas de Ishikawa e de Pareto.Geama Journal - Environmental SciencesRevista Geama2023-11-25info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://www.journals.ufrpe.br/index.php/geama/article/view/6085Geama Journal - Environmental Sciences; Vol. 9 No. 3 (2023); 39-49Revista Geama; v. 9 n. 3 (2023); 39-492447-0740reponame:Revista Geamainstname:Universidade Federal Rural de Pernambuco (UFRPE)instacron:UFRPEporhttps://www.journals.ufrpe.br/index.php/geama/article/view/6085/482485110Copyright (c) 2023 Revista Geamahttps://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessBERNARDO, DESIRÉE BRIDGITT DE FRANÇASILVA, GUSTAVO HENRIQUE DANIEL SANTOSSILVA, ELISANDRA RABÊLO DACAMELO, MARTESON CRISTIANO DOS SANTOSROSAL, ANDREA GALINDO CARNEIRODA SILVA, SUZANA PEDROZA2023-11-25T22:07:02Zoai:ojs.10.0.7.8:article/6085Revistahttps://www.journals.ufrpe.br/index.php/geamaPUBhttps://www.journals.ufrpe.br/index.php/geama/oaijosemachado@ufrpe.br2447-07402447-0740opendoar:2023-11-25T22:07:02Revista Geama - Universidade Federal Rural de Pernambuco (UFRPE)false
dc.title.none.fl_str_mv Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
Aplicação do controle estatístico de processo no monitoramento da estação de tratamento de água de uma indústria de laticínios
title Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
spellingShingle Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
BERNARDO, DESIRÉE BRIDGITT DE FRANÇA
Água industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água.
Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability.
title_short Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
title_full Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
title_fullStr Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
title_full_unstemmed Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
title_sort Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
author BERNARDO, DESIRÉE BRIDGITT DE FRANÇA
author_facet BERNARDO, DESIRÉE BRIDGITT DE FRANÇA
SILVA, GUSTAVO HENRIQUE DANIEL SANTOS
SILVA, ELISANDRA RABÊLO DA
CAMELO, MARTESON CRISTIANO DOS SANTOS
ROSAL, ANDREA GALINDO CARNEIRO
DA SILVA, SUZANA PEDROZA
author_role author
author2 SILVA, GUSTAVO HENRIQUE DANIEL SANTOS
SILVA, ELISANDRA RABÊLO DA
CAMELO, MARTESON CRISTIANO DOS SANTOS
ROSAL, ANDREA GALINDO CARNEIRO
DA SILVA, SUZANA PEDROZA
author2_role author
author
author
author
author
dc.contributor.author.fl_str_mv BERNARDO, DESIRÉE BRIDGITT DE FRANÇA
SILVA, GUSTAVO HENRIQUE DANIEL SANTOS
SILVA, ELISANDRA RABÊLO DA
CAMELO, MARTESON CRISTIANO DOS SANTOS
ROSAL, ANDREA GALINDO CARNEIRO
DA SILVA, SUZANA PEDROZA
dc.subject.por.fl_str_mv Água industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água.
Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability.
topic Água industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água.
Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability.
description The objective of this work was to apply Ishikawa and Pareto diagrams to monitor the water treatment plant (WTP) of a dairy industry, aiming to identify and reduce errors that result in non-compliance with water potability standards, as required by current legislation. The work was divided into four stages: monitoring (6 months), evaluation and identification of non-compliance causes, and proposal of possible solutions. The monitoring revealed that the pH parameter had the highest degree of compliance, while residual chlorine showed the lowest percentage. The overall efficiency of the WTP was classified as an alert state, at 64.04%. The Ishikawa diagram identified the top 20 causes, and according to the Pareto diagram, resolving the first 6 causes would result in a reduction of approximately 52% in non-compliance. Consequently, it was possible to identify the factors responsible for non-compliance in water treatment and establish an ideal order of resolution for the identified causes. Furthermore, the parameters most affected by these factors could be identified. Therefore, it is necessary to implement improvements in the WTP through corrective action planning and resolution of the factors indicated in the Ishikawa and Pareto diagrams.
publishDate 2023
dc.date.none.fl_str_mv 2023-11-25
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://www.journals.ufrpe.br/index.php/geama/article/view/6085
url https://www.journals.ufrpe.br/index.php/geama/article/view/6085
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://www.journals.ufrpe.br/index.php/geama/article/view/6085/482485110
dc.rights.driver.fl_str_mv Copyright (c) 2023 Revista Geama
https://creativecommons.org/licenses/by-nc-sa/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Copyright (c) 2023 Revista Geama
https://creativecommons.org/licenses/by-nc-sa/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Geama Journal - Environmental Sciences
Revista Geama
publisher.none.fl_str_mv Geama Journal - Environmental Sciences
Revista Geama
dc.source.none.fl_str_mv Geama Journal - Environmental Sciences; Vol. 9 No. 3 (2023); 39-49
Revista Geama; v. 9 n. 3 (2023); 39-49
2447-0740
reponame:Revista Geama
instname:Universidade Federal Rural de Pernambuco (UFRPE)
instacron:UFRPE
instname_str Universidade Federal Rural de Pernambuco (UFRPE)
instacron_str UFRPE
institution UFRPE
reponame_str Revista Geama
collection Revista Geama
repository.name.fl_str_mv Revista Geama - Universidade Federal Rural de Pernambuco (UFRPE)
repository.mail.fl_str_mv josemachado@ufrpe.br
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