Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry
Autor(a) principal: | |
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Data de Publicação: | 2023 |
Outros Autores: | , , , , |
Tipo de documento: | Artigo |
Idioma: | por |
Título da fonte: | Revista Geama |
Texto Completo: | https://www.journals.ufrpe.br/index.php/geama/article/view/6085 |
Resumo: | The objective of this work was to apply Ishikawa and Pareto diagrams to monitor the water treatment plant (WTP) of a dairy industry, aiming to identify and reduce errors that result in non-compliance with water potability standards, as required by current legislation. The work was divided into four stages: monitoring (6 months), evaluation and identification of non-compliance causes, and proposal of possible solutions. The monitoring revealed that the pH parameter had the highest degree of compliance, while residual chlorine showed the lowest percentage. The overall efficiency of the WTP was classified as an alert state, at 64.04%. The Ishikawa diagram identified the top 20 causes, and according to the Pareto diagram, resolving the first 6 causes would result in a reduction of approximately 52% in non-compliance. Consequently, it was possible to identify the factors responsible for non-compliance in water treatment and establish an ideal order of resolution for the identified causes. Furthermore, the parameters most affected by these factors could be identified. Therefore, it is necessary to implement improvements in the WTP through corrective action planning and resolution of the factors indicated in the Ishikawa and Pareto diagrams. |
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Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry Aplicação do controle estatístico de processo no monitoramento da estação de tratamento de água de uma indústria de laticíniosÁgua industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água.Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability.The objective of this work was to apply Ishikawa and Pareto diagrams to monitor the water treatment plant (WTP) of a dairy industry, aiming to identify and reduce errors that result in non-compliance with water potability standards, as required by current legislation. The work was divided into four stages: monitoring (6 months), evaluation and identification of non-compliance causes, and proposal of possible solutions. The monitoring revealed that the pH parameter had the highest degree of compliance, while residual chlorine showed the lowest percentage. The overall efficiency of the WTP was classified as an alert state, at 64.04%. The Ishikawa diagram identified the top 20 causes, and according to the Pareto diagram, resolving the first 6 causes would result in a reduction of approximately 52% in non-compliance. Consequently, it was possible to identify the factors responsible for non-compliance in water treatment and establish an ideal order of resolution for the identified causes. Furthermore, the parameters most affected by these factors could be identified. Therefore, it is necessary to implement improvements in the WTP through corrective action planning and resolution of the factors indicated in the Ishikawa and Pareto diagrams.O objetivo deste trabalho consistiu na aplicação dos diagramas de Ishikawa e de Pareto para monitorar a estação de tratamento de água (ETA) de uma indústria de laticínios, com o intuito de identificar e reduzir erros que causam não conformidades nos padrões de potabilidade da água. O trabalho foi dividido em 4 etapas: monitoramento (6 meses), avaliação e identificação das causas das não conformidades e, proposição de soluções possíveis. O monitoramento revelou que o parâmetro pH apresentou o maior grau de conformidade, enquanto o residual de cloro demonstrou o menor percentual. A eficiência geral da ETA (64,04%) foi classificada como estado de alerta. O diagrama de Ishikawa identificou 20 principais causas e o diagrama de Pareto indicou que a resolução das 6 primeiras causas reduzirá aproximadamente 52% das não conformidades. Foi possível identificar os fatores relacionados à mão de obra, material, métodos, meio ambiente, máquina e medição, responsáveis pelas não conformidades no tratamento e nos parâmetros físico-químicos da água tratada. Portanto, é necessário implementar melhorias na ETA através do planejamento de ações corretivas como treinamento aos colaboradores, seguindo a resolução dos fatores indicados nos diagramas de Ishikawa e de Pareto.Geama Journal - Environmental SciencesRevista Geama2023-11-25info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://www.journals.ufrpe.br/index.php/geama/article/view/6085Geama Journal - Environmental Sciences; Vol. 9 No. 3 (2023); 39-49Revista Geama; v. 9 n. 3 (2023); 39-492447-0740reponame:Revista Geamainstname:Universidade Federal Rural de Pernambuco (UFRPE)instacron:UFRPEporhttps://www.journals.ufrpe.br/index.php/geama/article/view/6085/482485110Copyright (c) 2023 Revista Geamahttps://creativecommons.org/licenses/by-nc-sa/4.0info:eu-repo/semantics/openAccessBERNARDO, DESIRÉE BRIDGITT DE FRANÇASILVA, GUSTAVO HENRIQUE DANIEL SANTOSSILVA, ELISANDRA RABÊLO DACAMELO, MARTESON CRISTIANO DOS SANTOSROSAL, ANDREA GALINDO CARNEIRODA SILVA, SUZANA PEDROZA2023-11-25T22:07:02Zoai:ojs.10.0.7.8:article/6085Revistahttps://www.journals.ufrpe.br/index.php/geamaPUBhttps://www.journals.ufrpe.br/index.php/geama/oaijosemachado@ufrpe.br2447-07402447-0740opendoar:2023-11-25T22:07:02Revista Geama - Universidade Federal Rural de Pernambuco (UFRPE)false |
dc.title.none.fl_str_mv |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry Aplicação do controle estatístico de processo no monitoramento da estação de tratamento de água de uma indústria de laticínios |
title |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry |
spellingShingle |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry BERNARDO, DESIRÉE BRIDGITT DE FRANÇA Água industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água. Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability. |
title_short |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry |
title_full |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry |
title_fullStr |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry |
title_full_unstemmed |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry |
title_sort |
Application of statistical process control in monitoring and evaluating of a water treatment plant in a dairy industry |
author |
BERNARDO, DESIRÉE BRIDGITT DE FRANÇA |
author_facet |
BERNARDO, DESIRÉE BRIDGITT DE FRANÇA SILVA, GUSTAVO HENRIQUE DANIEL SANTOS SILVA, ELISANDRA RABÊLO DA CAMELO, MARTESON CRISTIANO DOS SANTOS ROSAL, ANDREA GALINDO CARNEIRO DA SILVA, SUZANA PEDROZA |
author_role |
author |
author2 |
SILVA, GUSTAVO HENRIQUE DANIEL SANTOS SILVA, ELISANDRA RABÊLO DA CAMELO, MARTESON CRISTIANO DOS SANTOS ROSAL, ANDREA GALINDO CARNEIRO DA SILVA, SUZANA PEDROZA |
author2_role |
author author author author author |
dc.contributor.author.fl_str_mv |
BERNARDO, DESIRÉE BRIDGITT DE FRANÇA SILVA, GUSTAVO HENRIQUE DANIEL SANTOS SILVA, ELISANDRA RABÊLO DA CAMELO, MARTESON CRISTIANO DOS SANTOS ROSAL, ANDREA GALINDO CARNEIRO DA SILVA, SUZANA PEDROZA |
dc.subject.por.fl_str_mv |
Água industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água. Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability. |
topic |
Água industrial; Controle de Qualidade; Diagrama de Ishikawa; Diagrama de Pareto; Eficiência; Potabilidade da água. Industrial water; Quality control; Ishikawa diagram; Pareto diagram; Efficiency; Water potability. |
description |
The objective of this work was to apply Ishikawa and Pareto diagrams to monitor the water treatment plant (WTP) of a dairy industry, aiming to identify and reduce errors that result in non-compliance with water potability standards, as required by current legislation. The work was divided into four stages: monitoring (6 months), evaluation and identification of non-compliance causes, and proposal of possible solutions. The monitoring revealed that the pH parameter had the highest degree of compliance, while residual chlorine showed the lowest percentage. The overall efficiency of the WTP was classified as an alert state, at 64.04%. The Ishikawa diagram identified the top 20 causes, and according to the Pareto diagram, resolving the first 6 causes would result in a reduction of approximately 52% in non-compliance. Consequently, it was possible to identify the factors responsible for non-compliance in water treatment and establish an ideal order of resolution for the identified causes. Furthermore, the parameters most affected by these factors could be identified. Therefore, it is necessary to implement improvements in the WTP through corrective action planning and resolution of the factors indicated in the Ishikawa and Pareto diagrams. |
publishDate |
2023 |
dc.date.none.fl_str_mv |
2023-11-25 |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/article info:eu-repo/semantics/publishedVersion |
format |
article |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://www.journals.ufrpe.br/index.php/geama/article/view/6085 |
url |
https://www.journals.ufrpe.br/index.php/geama/article/view/6085 |
dc.language.iso.fl_str_mv |
por |
language |
por |
dc.relation.none.fl_str_mv |
https://www.journals.ufrpe.br/index.php/geama/article/view/6085/482485110 |
dc.rights.driver.fl_str_mv |
Copyright (c) 2023 Revista Geama https://creativecommons.org/licenses/by-nc-sa/4.0 info:eu-repo/semantics/openAccess |
rights_invalid_str_mv |
Copyright (c) 2023 Revista Geama https://creativecommons.org/licenses/by-nc-sa/4.0 |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Geama Journal - Environmental Sciences Revista Geama |
publisher.none.fl_str_mv |
Geama Journal - Environmental Sciences Revista Geama |
dc.source.none.fl_str_mv |
Geama Journal - Environmental Sciences; Vol. 9 No. 3 (2023); 39-49 Revista Geama; v. 9 n. 3 (2023); 39-49 2447-0740 reponame:Revista Geama instname:Universidade Federal Rural de Pernambuco (UFRPE) instacron:UFRPE |
instname_str |
Universidade Federal Rural de Pernambuco (UFRPE) |
instacron_str |
UFRPE |
institution |
UFRPE |
reponame_str |
Revista Geama |
collection |
Revista Geama |
repository.name.fl_str_mv |
Revista Geama - Universidade Federal Rural de Pernambuco (UFRPE) |
repository.mail.fl_str_mv |
josemachado@ufrpe.br |
_version_ |
1809218600842559488 |