Simulation study of a dough production process in a bakery

Detalhes bibliográficos
Autor(a) principal: Figueirêdo, Pedro Ramalho
Data de Publicação: 2021
Outros Autores: Lacerda, Lucas Portes, Silva, Jaqueline Maria da, Brito, Alexandre Faissal
Tipo de documento: Artigo
Idioma: por
Título da fonte: Research, Society and Development
Texto Completo: https://rsdjournal.org/index.php/rsd/article/view/21850
Resumo: Computer simulation is a tool with the potential to generate a large cost reduction for companies, since it is possible to model a process in a controllable environment, test modifications and analyze the results, without the necessity of changing the real production process. Small and medium-sized companies are looking for new development paths focusing on new sources of competitive advantage, and simulation may be one of them. In this work, we sought to identify the processes involved in the production of a bakery in the city of Itambacuri / MG (Brazil), to choose one of these processes and with the use of computer simulation with software Arena, propose improvements and optimizations for the production maximization. The product chosen for the study was the braided bread dough.  Data was collected for each process of all products generated by the dough. For each stochastic process, its operating times are obtained with the use of a stopwatch during visit in loco.  The simulation model built was verified and validated with success in comparison with real data. Through the results of the simulation, it was possible to identify bottlenecks in the system and to propose alternatives for the optimization of the production process.
id UNIFEI_91a7c5d34e288fa80df63ee586cae64a
oai_identifier_str oai:ojs.pkp.sfu.ca:article/21850
network_acronym_str UNIFEI
network_name_str Research, Society and Development
repository_id_str
spelling Simulation study of a dough production process in a bakeryEstudio de simulación de un proceso de producción de masa de una panaderíaEstudo da simulação de um processo de produção de massa de rosca de uma padariaModelagem ComputacionalOtimizaçãoPadaria.Modelado computacionalMejoramientoPanadería.Computer SimulationOptimizationBakery.Computer simulation is a tool with the potential to generate a large cost reduction for companies, since it is possible to model a process in a controllable environment, test modifications and analyze the results, without the necessity of changing the real production process. Small and medium-sized companies are looking for new development paths focusing on new sources of competitive advantage, and simulation may be one of them. In this work, we sought to identify the processes involved in the production of a bakery in the city of Itambacuri / MG (Brazil), to choose one of these processes and with the use of computer simulation with software Arena, propose improvements and optimizations for the production maximization. The product chosen for the study was the braided bread dough.  Data was collected for each process of all products generated by the dough. For each stochastic process, its operating times are obtained with the use of a stopwatch during visit in loco.  The simulation model built was verified and validated with success in comparison with real data. Through the results of the simulation, it was possible to identify bottlenecks in the system and to propose alternatives for the optimization of the production process.La simulación por computadora es una herramienta con el potencial de generar una gran reducción en los costos operativos, ya que es posible modelar un proceso en un ambiente controlable, probar modificaciones y analizar los resultados, sin necesariamente cambiar la estructura real del proceso productivo. Las pequeñas y medianas empresas están buscando nuevas vías de desarrollo con un enfoque en nuevas fuentes de ventaja competitiva, y la simulación puede ser una de ellas. En este trabajo, se buscó identificar los procesos productivos involucrados en la producción de una panadería en el municipio de Itambacuri / MG, elegir uno de estos procesos y, a partir del uso de la simulación por computadora con el software Arena, proponer, en su caso, mejoras y optimizaciones para su máxima producción. El producto elegido como estudio fue la rosquilla. Se recogieron datos referentes a cada proceso de todos los productos generados por la masa. Para cada proceso estocástico, sus tiempos de funcionamiento se obtienen mediante un cronómetro in situ. El modelo computacional construido se verificó y validó con éxito con los datos del proceso real. A través de los resultados de la simulación, fue posible identificar los cuellos de botella en el sistema y proponer alternativas para la optimización del proceso productivo.A simulação computacional é uma ferramenta com o potencial de gerar uma grande redução de custos operacionais, visto que é possível modelar um processo em ambiente controlável, testar modificações e analisar os resultados, sem necessariamente alterar a estrutura real do processo produtivo. Pequenas e médias empresas buscam novas vias de desenvolvimento com foco em novas fontes de vantagem competitiva, e a simulação computacional pode ser uma delas.  Neste trabalho, buscou-se identificar os processos produtivos envolvidos na produção de uma padaria no município de Itambacuri/MG, escolher um desses processos e a partir do uso de simulação computacional com o software Arena, propor caso haja, melhorias e otimizações para a sua maximização produtiva. O produto escolhido como estudo foi a massa de rosca. Foram coletados dados referentes a cada processo de todos os produtos gerados pela massa. Para cada processo estocástico, são obtidos seus tempos de operação com o uso de um cronômetro em visita in loco. O modelo computacional construído foi verificado e validado com sucesso em comparação com dados do processo real. Através dos resultados obtidos pela simulação computacional foi possível identificar os gargalos no sistema e propor alternativas para a otimização do processo produtivo.Research, Society and Development2021-10-22info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://rsdjournal.org/index.php/rsd/article/view/2185010.33448/rsd-v10i13.21850Research, Society and Development; Vol. 10 No. 13; e570101321850Research, Society and Development; Vol. 10 Núm. 13; e570101321850Research, Society and Development; v. 10 n. 13; e5701013218502525-3409reponame:Research, Society and Developmentinstname:Universidade Federal de Itajubá (UNIFEI)instacron:UNIFEIporhttps://rsdjournal.org/index.php/rsd/article/view/21850/19237Copyright (c) 2021 Pedro Ramalho Figueirêdo; Lucas Portes Lacerda; Jaqueline Maria da Silva; Alexandre Faissal Britohttps://creativecommons.org/licenses/by/4.0info:eu-repo/semantics/openAccessFigueirêdo, Pedro RamalhoLacerda, Lucas PortesSilva, Jaqueline Maria daBrito, Alexandre Faissal2021-11-21T18:26:28Zoai:ojs.pkp.sfu.ca:article/21850Revistahttps://rsdjournal.org/index.php/rsd/indexPUBhttps://rsdjournal.org/index.php/rsd/oairsd.articles@gmail.com2525-34092525-3409opendoar:2024-01-17T09:41:10.714114Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)false
dc.title.none.fl_str_mv Simulation study of a dough production process in a bakery
Estudio de simulación de un proceso de producción de masa de una panadería
Estudo da simulação de um processo de produção de massa de rosca de uma padaria
title Simulation study of a dough production process in a bakery
spellingShingle Simulation study of a dough production process in a bakery
Figueirêdo, Pedro Ramalho
Modelagem Computacional
Otimização
Padaria.
Modelado computacional
Mejoramiento
Panadería.
Computer Simulation
Optimization
Bakery.
title_short Simulation study of a dough production process in a bakery
title_full Simulation study of a dough production process in a bakery
title_fullStr Simulation study of a dough production process in a bakery
title_full_unstemmed Simulation study of a dough production process in a bakery
title_sort Simulation study of a dough production process in a bakery
author Figueirêdo, Pedro Ramalho
author_facet Figueirêdo, Pedro Ramalho
Lacerda, Lucas Portes
Silva, Jaqueline Maria da
Brito, Alexandre Faissal
author_role author
author2 Lacerda, Lucas Portes
Silva, Jaqueline Maria da
Brito, Alexandre Faissal
author2_role author
author
author
dc.contributor.author.fl_str_mv Figueirêdo, Pedro Ramalho
Lacerda, Lucas Portes
Silva, Jaqueline Maria da
Brito, Alexandre Faissal
dc.subject.por.fl_str_mv Modelagem Computacional
Otimização
Padaria.
Modelado computacional
Mejoramiento
Panadería.
Computer Simulation
Optimization
Bakery.
topic Modelagem Computacional
Otimização
Padaria.
Modelado computacional
Mejoramiento
Panadería.
Computer Simulation
Optimization
Bakery.
description Computer simulation is a tool with the potential to generate a large cost reduction for companies, since it is possible to model a process in a controllable environment, test modifications and analyze the results, without the necessity of changing the real production process. Small and medium-sized companies are looking for new development paths focusing on new sources of competitive advantage, and simulation may be one of them. In this work, we sought to identify the processes involved in the production of a bakery in the city of Itambacuri / MG (Brazil), to choose one of these processes and with the use of computer simulation with software Arena, propose improvements and optimizations for the production maximization. The product chosen for the study was the braided bread dough.  Data was collected for each process of all products generated by the dough. For each stochastic process, its operating times are obtained with the use of a stopwatch during visit in loco.  The simulation model built was verified and validated with success in comparison with real data. Through the results of the simulation, it was possible to identify bottlenecks in the system and to propose alternatives for the optimization of the production process.
publishDate 2021
dc.date.none.fl_str_mv 2021-10-22
dc.type.driver.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.uri.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/21850
10.33448/rsd-v10i13.21850
url https://rsdjournal.org/index.php/rsd/article/view/21850
identifier_str_mv 10.33448/rsd-v10i13.21850
dc.language.iso.fl_str_mv por
language por
dc.relation.none.fl_str_mv https://rsdjournal.org/index.php/rsd/article/view/21850/19237
dc.rights.driver.fl_str_mv https://creativecommons.org/licenses/by/4.0
info:eu-repo/semantics/openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by/4.0
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Research, Society and Development
publisher.none.fl_str_mv Research, Society and Development
dc.source.none.fl_str_mv Research, Society and Development; Vol. 10 No. 13; e570101321850
Research, Society and Development; Vol. 10 Núm. 13; e570101321850
Research, Society and Development; v. 10 n. 13; e570101321850
2525-3409
reponame:Research, Society and Development
instname:Universidade Federal de Itajubá (UNIFEI)
instacron:UNIFEI
instname_str Universidade Federal de Itajubá (UNIFEI)
instacron_str UNIFEI
institution UNIFEI
reponame_str Research, Society and Development
collection Research, Society and Development
repository.name.fl_str_mv Research, Society and Development - Universidade Federal de Itajubá (UNIFEI)
repository.mail.fl_str_mv rsd.articles@gmail.com
_version_ 1797052757482405888